transmission valve body.pdf

(199 KB) Pobierz
40–23
AUTOMATIC TRANSMISSION / TRANS
–
TRANSMISSION VALVE BODY ASSY (ATM)
TRANSMISSION VALVE BODY ASSY (ATM)
REPLACEMENT
1.
400LN–01
REMOVE ENGINE UNDER COVER LH
2.
DRAIN AUTOMATIC TRANSAXLE FLUID
(a)
Remove the drain plug, gasket and drain ATF.
(b)
Install a new gasket and drain plug.
Torque: 17.5 N
V
m (178 kgf
V
cm, 13 ft
V
lbf)
3. REMOVE AUTOMATIC TRANSAXLE OIL PAN
SUB–ASSY
(a) Remove the 18 bolts, oil pan and gasket.
NOTICE:
Some fluid will remain in the oil pan. Remove all pan bolts,
and carefully remove the oil pan assembly. Discard the
gasket.
(b)
Remove the 2 magnets from oil pan.
D09967
(c)
Examine particles in pan.
(1)
Remove the magnets and use them to collect any
steel chips. Look carefully at the chips and particles
in the pan and the magnet to anticipate what type
of wear you will find in the transaxle.
Steel (magnetic): bearing, gear and plate wear
Brass (non–magnetic): bearing wear
AT0103
4. REMOVE VALVE BODY OIL STRAINER ASSY
(a) Remove the 3 bolts and oil strainer.
NOTICE:
Be careful as some fluid will come out with the oil strainer.
D25128
5.
REMOVE TRANSMISSION VALVE BODY ASSY
(a)
Disconnect the 4 solenoid connecters.
D25129
2004 COROLLA (RM1037U)
Author:
Date:
1373
751625922.009.png 751625922.010.png 751625922.011.png 751625922.012.png
40–24
AUTOMATIC TRANSMISSION / TRANS
–
TRANSMISSION VALVE BODY ASSY (ATM)
(b)
Remove the bolt and manual detent spring.
F00673
(c)
Remove the 17 bolts.
D25130
(d)
While disconnecting the manual valve connecting rod
from the manual valve lever, remove the valve body with
the manual valve together.
D25131
(e)
Remove the 2 bolts and 3 solenoid valves.
No.1 Solenoid Assy (S1)
(f)
Remove the 3 O–rings from each of the solenoid valves.
No.2 Solenoid Assy (S2)
(g)
Remove the bolt, lock plate and line pressure control
valve.
Solenoid Assy
No.3 (SL)
A
B
Line Pressure
Control Solenoid Assy (SLT)
C
Lock Plate
D25374
2004 COROLLA (RM1037U)
Author:
Date:
1374
751625922.001.png 751625922.002.png
40–25
AUTOMATIC TRANSMISSION / TRANS
–
TRANSMISSION VALVE BODY ASSY (ATM)
6.
INSTALL TRANSMISSION VALVE BODY ASSY
No.1 Solenoid Assy (S1)
(a)
Coat 3 new O–rings with ATF and install them to each so-
lenoid valves.
No.2 Solenoid Assy (S2)
Solenoid Assy
No.3 (SL)
(b)
Install the No.1 and No.2 solenoid valves with the bolt.
A
B
(c)
Install the No.3 solenoid valve with the bolt.
(d)
Install the line pressure control solenoid valve and lock
plate with the bolt.
Torque:
Bolt A: 11 N·m (110 kgf·cm, 8 ft·lbf)
Bolt B: 11 N·m (110 kgf·cm, 8 ft·lbf)
Bolt C: 6.5 N·m (66 kgf·cm, 58 in.
V
lbf)
Bolt length:
Bolt A: 25 mm (0.984 in.)
Bolt B: 60 mm (2.362 in.)
Bolt C: 12 mm (0.472 in.)
Line Pressure
Control Solenoid Assy (SLT)
C
Lock Plate
D25374
(e)
While connecting the manual valve connecting rod to the
manual valve lever, install the valve body with the manual
valve together.
D25131
(f)
Install the 17 bolts.
Bolt length:
Bolt A: 20 mm (0.79 in.)
Bolt B: 28 mm (1.10 in.)
Bolt C: 50 mm (1.97 in.)
Torque: 10 N·m (100 kgf·cm, 7 ft·lbf)
B
B
A
A
C
A
D25330
(g)
Install the manual detent spring and bolt.
Torque: 10 N·m (100 kgf·cm, 7 ft·lbf)
F00673
2004 COROLLA (RM1037U)
Author:
Date:
1375
751625922.003.png 751625922.004.png
40–26
AUTOMATIC TRANSMISSION / TRANS
–
TRANSMISSION VALVE BODY ASSY (ATM)
(h)
Connect the 4 solenoid connectors.
D25129
7.
INSTALL VALVE BODY OIL STRAINER ASSY
A
(a)
Install the oil strainer with the 3 bolts.
Bolt length:
A bolt: 12 mm (0.47 in.)
B bolt: 20 mm (0.79 in.)
Torque: 10 N·m (100 kgf·cm, 7 ft·lbf)
B
D25128
8.
INSTALL AUTOMATIC TRANSAXLE OIL PAN
SUB–ASSY
(a)
Install the 2 magnets to the oil pan.
Magnet
D08582
(b)
Install a new gasket to the oil pan and install them to the
transaxle.
(c)
Install the 18 bolts.
Torque: 5.3 N·m (55 kgf·cm, 48 in.
V
lbf)
D09967
9.
INSTALL ENGINE UNDER COVER LH
10.
ADD AUTOMATIC TRANSAXLE FLUID
11.
INSPECT AUTOMATIC TRANSAXLE FLUID (See page 40–2 )
2004 COROLLA (RM1037U)
Author:
Date:
1376
751625922.005.png 751625922.006.png 751625922.007.png 751625922.008.png

Plik z chomika:

Inne pliki z tego folderu:

Inne foldery tego chomika:

Zgłoś jeśli naruszono regulamin