Goes 220
CONTENTS
1.
INFORMATION………………………………………...
2
2.
MAINTENANCE…………………….…………………
6
3.
ENGINE REMOVAL AND INSTALLATION…………
17
4.
LUBRICATION…………………………………………
19
5.
CYLINDER HEAD / VALVES………………………..
29
6.
CYLINDER & PISTON………………………………...
40
7.
TRANSMISSION & KICKSTARTER…………………
49
8.
FRONT WHEEL, SUSPENSION AND STEERING…..
61
9.
REAR WHEEL SYSTEM………………………………
80
10.
FENDERS AND EXHAUST PIPE……………………..
91
11.
ELECTRICAL SYSTEM……………………………….
94
12.
TROUBLE SHOOTING………………………………..
100
1. INFORMATION
1.1 Safety
1.2 Notes
1.3 Specifications
1.4 Serial number
1.5 Torque valve
1.1 SAFETY
Gasoline is extremely flammable and is explosive under certain condition. Do not smoke or allow sparks or flames in your work area.
Never run the engine in a closed area. The exhaust contains poisonous carbon monoxide gas that may cause loss of consciousness and lead to death.
The battery electrolyte contains sulfuric acid. Protect your eyes, skin and clothing. If you come into contact with the electrolyte, flush the area thoroughly with water. If you get the electrolyte in your eyes, flush with water and contact a doctor immediately.
Engine and exhaust pipe become very hot and remain hot for one hour after the engine is run. Wear insulated gloves before handling these parts.
Used engine oil and gear oil may cause skin disease after repeated contact with the skin for long periods. Keep out of reach of children.
1.2 NOTES
All information, illustrations, directions and specifications included in this publication are base on the latest product information available at the time of approval for printing.
No part of this publication may be reproduced without written permission.
1.3 SPECIFICATION
195.8 cc
65×59mm
9.6:1
1.45 N-m @ 5000 rpm
Mikuni
C.D.I Electronic
Electrical & Kick-Start
Wet Sump
AE-9
Automatic(C.V.T sysetm with reverse gear)
68.5 inches (1740mm)
41.3 inches (1050mm)
49.6 inches (1260mm)
31.1 inches (790mm)
44.9 inches (1140mm)
7.0 inches (178mm)
175kg (385.8lb)
8.5 liter
Disc
21” × 7” - 10”
20” × 10” - 9”
ENGINE
Type
Displacement
Bore and Stroke
Compression
Maximum Torque
Carburetor
Ignition
Starting
Lubrication
Air Cleaner
Transmission
CHASSIS
Overall Length
Overall Width
Overall Height
Seat Height
Wheel Base
Ground Clearance
Dry Weight
Fuel Tank Capacity
SUSPENSION
Front
Rear
BRAKES
TIRES
*Specifications subject to change without notice.
1.4 SERIAL NUMBER
The frame serial number is stamped on the front frame.
And stick a bar code paper to cover it.
The engine number is stamped under the crankcase.
1.5 TORQUE VALVES
5 N.m (3.5 lbs.ft)
10 N.m (7.2 lbs.ft)
22 N.m (16 lbs.ft)
35 N.m (25 lbs.ft)
55 N.m (40 lbs.ft)
...
emill1212