a_nr1088Commissioning instructions.pdf

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Commissioning instructions f or
or
Commissioning instructions f
INTEGRAL+
contr
INTEGRAL+
contr ol and
ol and
POSIGAM+ or
MODUGAM+
positioner
POSIGAM+
or MODUGAM+
positioner
L. BERNARD s.a.
4 rue d'Arsonval - BP 91 - 95505 GONESSE CEDEX (FRANCE)
Tél : (33).01.34.07.71.00 - Fax : (33).01.34.07.71.01 - E-mail : mail @ bernard-actuators.com
802721600.370.png
SUMMARY
FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2. CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
3. POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
3.1. ACTUATOR POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
3.2. OUTPUT POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
4. ACTUATOR OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
4.1 DIRECTION OF ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
4.2 CLOSING TYPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
4.3 BY-PASS OF OPEN TORQUE SWITCH WHEN
STARTING TO OPEN FROM CLOSED POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
4.4 ROTATION REVERSE RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
5. REMOTE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
5.1 DRY CONTACTS CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
5.2 VOLTAGE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
5.3 SINGLE DRY CONTACT CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
5.4 PRIORITY TO OPEN OR TO CLOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
5.5 EMERGENCY CONTROL (ESD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
5.6 LOCAL CONTROL INHIBITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
6. LOCAL CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
6.1 SELF-HOLDING LOCAL CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
6.2 LOCAL STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
6.3 GENERAL STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
6.4 LOCAL/REMOTE SELECTOR PADLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
7. INDICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
7.1 BLINKING INDICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
7.2 INDICATION RELAY N°1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
7.3 INDICATION RELAY N°2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
7.4 INDICATION RELAY N°3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
7.5 INDICATION RELAY N°4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
7.6 FAULT MONITORING RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
8. FUSES PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
9. POSITIONER OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
9.1 INPUT SIGNAL CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
9.1.1 Operation with signal 0-20mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
9.1.2 Operation with signal 0-10V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
9.2 OPERATION DIRECTION CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
9.3 'STAY PUT' FUNCTION CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
9.4 DEAD BAND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
9.5 LOCAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
9.6 ADJUSTMENT OF 0% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
9.7 ADJUSTMENT OF 100% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
9.8 SPLIT RANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
9.9 OPERATION WITH A TRANSMITTER 4-20mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
9.10 REMOTE CONTROL AUTO/ON-OFF CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
10. OPTION TIMING CONTROL BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
11. OPTION LOCAL INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
12. FUNCTIONAL FAULTS OF INTEGRAL+ VERSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
13. FUNCTIONAL FAULTS OF POSITIONER VERSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
FP HOUSING
Electronic board
configuration
Terminal strip
Local control
buttons
(as an option with
electronic positioner)
INTEGRAL+
BOARD SETTING
Configuration
switches
Configuration
jumpers
Lamp indicates
thermal sensor
tripped
Lamp indicates
torque switch
tripped
Lamp indicates
actuator
closing
Secondary
fuses
Lamp indicates
actuator
opening
Primary fuse
POSITIONER BOARD
SETTING
Local control switch
LED indicating
actuator running in
open direction
Potentiometer for
setting of 100%
LED indicating
actuator running in
close direction
Potentiometer for
setting of dead-band
Configuration switches
Potentiometer for
local control
1
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1. INTRODUCTION
The configuration panel of the card INTEGRAL+ allows to adapt the actuator at each
particular application. Information to be transmitted and actuator behaviour configuration
are set with switches and jumpers on the panel. The actuator is deliverable with standard
configuration, or optional configuration if requested at order.
The configuration can be change on site.
2. CONFIGURATION
Configuration is easily done by moving switches and jumpers.
Figure 2
Figure 3
Switches configuration
Jumpers configuration
A
B
SPECIFIC
Configuration spécifique
B
BASIC
SPECIFIC
A
BASIC
Configuration standard
Configuration standard
Configuration spécifique
In " standard " configuration, the most common, all the switches and jumpers are in position
A.
3. POWER SUPPLY
3.1. Actuator power supply
Actuator power supply can be 3 phase, single phase or DC.
+
F Jumper 100 support (located on lower board)
The electronic board includes an automatic phase correction device and a detection of
missing phase device. In 3 phase supply, whatever the power connection, the actuator
always rotates in the right direction. If, in 3 phase supply, one phase is lost, the actuator
stops automatically and the monitoring relay drops.
In single phase or DC supply, one must inhibit the automatic phase correction and the
detection of missing phase by moving the jumper 100 to position M.
ï
Single phase or DC power supply
3.2 Output power supply
One power supply unit 23V - 1,2VA DC is available (through the card CI2701) to power a
remote position current transmitter and remote controls dry contacts. This power supply
unit is isolated from the other electrical circuits
2
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4. ACTUATOR OPERATION
4.1 Direction of rotation
In standard, the actuator closes clockwise.
+
Switch 7
Move the switch 7 to position B for the valves closing counter-clockwise. This switch
reverses :
é
The motor direction of rotation
é
The limit switches
é
The torque switches
ï
Closing counter-clockwise
4.2 Closing type
In standard, the actuator closes on limit switch.
+
Switch 1
Move switch 1 to position B for closing on torque switch (only for actuator equipped with
torque limit switches). The associated limit switch must also be operated when the valve is
closed.
ï
Closing on torque switch
The limit switch is used for valve closed indication and also allows to detect stopping on
torque switch at mid-stroke as a fault and stopping on torque switch in closed position as
normal.
4.3 By-pass of open torque switch when starting to open from closed position
In standard, the open torque switch is active on the whole actuator stroke.
+
Switch 6
Move switch 6 to position B to by-pass the open torque switch by the closed limit switch
when starting to open from the closed
position.
ï
By-pass the open torque switch by
the closed limit switch in closed
position
This must be used when actuator including mechanically maintained torque switches [SR
type] is set for closing on torque switch. This avoid the open torque switch to trip when
3
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Plik z chomika:

Inne pliki z tego folderu:

Inne foldery tego chomika:

Zgłoś jeśli naruszono regulamin