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SIMATIC Controllers

The innovative solution

for all automation tasks

© Siemens AG 2007

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© Siemens AG 2007

Totally Integrated Automation

Increase your competitiveness with

Totally Integrated Automation

To be able to respond to the increasing international com-

petitive pressure, it is more important than ever that you

focus on the core competencies of your company. The me-

dium-term and long-term strategic focus on innovative au-

tomation concepts will be a key factor that helps you

achieve sustained success.

Siemens offers the ideal basis for this purpose - Totally Inte-

grated Automation (TIA) - for all sectors, from incoming to out-

going logistics. Thanks to the unique integration of Totally In-

tegrated Automation you can take advantage of the unrivalled

interaction of all of our products and systems - even across dif-

ferent versions. Thus you protect your investments and simul-

taneously take advantage of future developments.

ERP – Enterprise Resource Planning

Ethernet

Management Level

MES – Manufacturing Execution Systems

SIMATIC IT

Ethernet

Operations Level

SIMATIC PCS 7

Process Control (DCS)

Industrial Software for

• Design and Engineering

• Installation and Commissioning

• Operation

• Maintenance

• Modernization

and Upgrade

Control Level

SIMATIC Controllers

Modular/Embedded/ PC-based

SINUMERIK

Computer Numeric Control

SIMOTION

Motion Control System

SIMATIC NET

Industrial

Communication

Field Level

PROFIBUS PA

AS-Interface

Process Instrumentation

SIMATIC Sensors

SIMATIC Distributed I/O

Totally

Integrated

Automation

HART

2

Totally Integrated Automation

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© Siemens AG 2007

Contents

SIMATIC is a core part of Totally Integrated Automation and its

range includes numerous standardized products and systems

- such as the SIMATIC Controllers presented in this brochure.

Whether you prefer a conventional PLC, an embedded or a PC-

based automation solution: Our complete range of SIMATIC

Controllers covers solutions for all application areas - and of-

fers the performance capability and flexibility you need.

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Product range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

System features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Safety engineering . . . . . . . . . . . . . . . . . . . . . . . . . 18

Fault tolerance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Isochronous mode . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Web server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Human Machine Interface. . . . . . . . . . . . . . . . . . . . 24

Selection guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Modular Controllers

SIMATIC S7-300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

SIMATIC S7-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

SIMATIC S7-Software Redundancy . . . . . . . . . . . . . 54

SIMATIC S7-400H. . . . . . . . . . . . . . . . . . . . . . . . . . . 56

SIMATIC C7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

SIMATIC ET 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Embedded Automation

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

SIMATIC MICROBOX 420-RTX . . . . . . . . . . . . . . . . . 74

SIMATIC MICROBOX 420-T. . . . . . . . . . . . . . . . . . . . 75

SIMATIC Panel PC 477-HMI/RTX. . . . . . . . . . . . . . . . 76

SIMATIC WinAC MP . . . . . . . . . . . . . . . . . . . . . . . . . 77

PC-based Controllers

SIMATIC WinAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Appendix

S7-300 Signal Modules . . . . . . . . . . . . . . . . . . . . . . 90

S7-400 Signal Modules . . . . . . . . . . . . . . . . . . . . . . 96

SIMATIC WinCC

SCADA-System

SIMATIC HMI

Human Machine Interface

Safety Integrated

SIRIUS Industrial Controls

SENTRON Switching Devices

SIMOCODE pro

Motor Management System

PROFINET

Industrial Ethernet

PROFIBUS

AS-Interface

SINAMICS Drive Systems

Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Totally

Integrated

Power

Totally Integrated Automation

3

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© Siemens AG 2007

Introduction

Automation with SIMATIC Controllers

You need optimal solutions for every application area to en-

able you to automate your machines and plants economically

and flexibly This applies in plant construction and mechanical

equipment manufacture as much as in the production or pro-

cess industries and in one-off production or standard produc-

tion.

The answer is: SIMATIC Controllers.

Highlights

More productive performance thanks to high-speed

CPUs – even for complex computing and communica-

tion functions

■

Problem-free implementation of additional functions

such as technology functions for motion control,

acquisition and intermediate archiving of quality data,

or the connection of a higher-level MES system

■

Your objectives: Staying ahead of the competition

Markets are on the move more than ever and product life cy-

cles are getting shorter all the time. You as a plant builder or

mechanical equipment manufacturer are faced with continu-

ously increasing demands, such as higher production perfor-

mance, compliance with safety guidelines, and optimization

of diagnostics as well as service and maintenance friendliness

- for all machine sizes and versions. You increase the produc-

tive power of your machines either by reducing the machine

cycle times or by equipping your machine with new functions.

In response to the competition, you must also minimize your

development and production costs – as well as your develop-

ment and delivery times.

More flexibility through open automation on rugged

industrial PCs

■

More compact machines thanks to smaller controller

dimensions, a host of integrated functions, and cabi-

net-free operation

■

Reduction in time-to-market thanks to efficient engi-

neering software, optimal integration with Totally

Integrated Automation and user programs that are

easy to reuse on all SIMATIC Controllers

■

Time and cost savings during installation and at star-

tup thanks to distributed automation

■

Compliance with high safety requirements with only

one system for standard and safety applications

■

Higher machine and plant availability thanks to fault-

tolerant configurations and powerful diagnostics func-

tions

■

Fit for global use thanks to comprehensive SIMATIC

support and service in over 190 countries worldwide

■

4

Introduction

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© Siemens AG 2007

The strategy for your success:

Solutions based on Totally Integrated Automation

Totally Integrated Automation is our comprehensive range of

products and systems for all sectors that helps you to reach

your individual solution faster and with less effort. All the indi-

vidual components are characterized by high performance

power and perfect interaction. This results in significantly

shorter design, test and startup phases for you, and it reduces

the operating costs of your plant. And Totally Integrated Auto-

mation also offers you decisive benefits when it comes to the

fast modernization of existing plants.

Your benefit: The best possible equipment for all require-

ments

SIMATIC Controllers are a safe investment for the future: They

enable you to respond promptly, flexibly and economically to

new challenges.

Innovative and compatible

Continuous innovation guarantees sustained market success

for your machines and plants. And these innovation steps be-

come easier if you can exploit previous investments for new

machine generations too.

For this reason, we develop the SIMATIC Controllers continu-

ously and compatibly – always keeping your current user re-

quirements in view.

Our offer: The power you need

SIMATIC Controllers are an essential component of Totally In-

tegrated Automation. The extensive range of products makes

it possible to find the right solutions for the most diverse ap-

plication areas – in cost-sensitive standard production as well

as in plant building and special mechanical equipment manu-

facture, where reduction of the engineering and startup costs

plays a crucial role.

Siemens has been developing and manufacturing program-

mable controllers for more than 30 years. This experience is re-

flected in the SIMATIC S7.

Well over a million of the latest generation of innovative con-

trollers are already in use around the world.

Introduction

5

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