3598A.pdf

Technical Note3598A

X06 - X76 - X65 - X85 - X77 - X90, and L90 - X84,

and B84 or C84 or G84 or S84 - X84, and J84 -

X74 - X73 - X81, and J81 - X83 - X24 - X70 - X64,

and B64 - X64, and J64

Preparation of new vehicle before handover

TWINGO: X06X - KANGOO Phases I and II: XCXX - CLIO II:

XBXX - CLIO III: XRXX - MODUS: XPXX - LOGAN: LS0X -

MEGANE I: XAXX - SCENIC I - JAXX - MEGANE II: XMXX -

SCENIC II: JMXX - LAGUNA II Phases I and II: XGXX - VEL

SATIS Phases I and II: XJXX - ESPACE IV: JKXX

TRAFIC II: XLXX - MASTER RWD Phases I and II: XHXX -

MASTER II Phases I and II: XDXX

Sub-section concerned: 01D - 01F

Edition 4

77 11 335 922

APRIL 2005

Edition Anglaise

"The repair methods given by the manufacturer in this document are based on the technical

specifications current when it was prepared.

The methods may be modified as a result of changes introduced by the manufacturer in the

production of the various component units and accessories from which his vehicles are

constructed."

All copyrights reserved by Renault.

The reproduction or translation in part of whole of the present document, as well as the use

of the spare parts reference numbering system, are prohibited without the prior written

consent of Renault.

Preparation of new vehicle before

handover

Preparation of new vehicle before handover ContentsPage

Contents

Page

01D

MECHANICAL INTRODUCTION

New vehicle: Preparation

01D-1

01F

BODYWORK INTRODUCTION

New vehicle: Cleaning

01F-1

MECHANICAL INTRODUCTION

New vehicle: Preparation

01D

X85 – X06 – X64 – X65 – X24 – X70 – X73 – X74 – X76 – X81 – X83 – X84 – X90

I - INTRODUCTION:

Battery:

- To facilitate battery testing when preparing the new

vehicle, the battery cover is placed temporarily in the

luggage compartment.

This Technical Note describes the stages to be fol-

lowed for the preparation of new vehicles before hand-

over.

- Check the battery (see Technical Note 3682A Routi-

ne battery check before delivering new vehicles).

Transfer the Battery correct code to the Delivery qua-

lity sheet in accordance with the MIDTRONICS test or

the code corresponding to the indicator light test.

Note:

For all points in the preparation process marked

with [ ], the relevant check is the direct responsibility

of the dealership and will be carried out as close as

possible to the delivery of the new vehicle (tyre

inﬂation pressures, checking and topping up ﬂuids,

ensuring no instrument panel warning lights come

on, etc.).

- SuperSleep mode (if fitted to the vehicle):

• To conserve the battery, some functions are disa-

bled in the factory. The two direction indicators in the

instrument panel are permanently lit when a door is

opened to indicate this mode.

• To deactivate this mode, simultaneously pull down

the two levers under the steering wheel then return

them to their original position (do not switch on the

ignition to deactivate this mode).

II - IMPORTANT POINTS:

-If the vehicle is stored after its preparation, take out

the consumer cut-out fuse (see Technical Note or

MR), and if the vehicle must remain in storage for

more than three months, disconnect the battery (see

Technical Note or MR).

• If the Warning battery charge indicator light comes

on, carry out the procedures described in Technical

Note 3682A.

- To guarantee that the battery remains in good condi-

tion, keep the number of vehicle engine starts to a mi-

nimum. Test the battery just before delivery to the

customer (taking into account the possible charging

time).

WARNING

Never drive the vehicle over long distances without

the battery cover ﬁtted. This can lead to irreparable

faults in the injection computers (example:

MEGANE II).

- When connecting a battery, initialise some of the ve-

hicle functions (see Technical Note or MR).

Exterior:

- Check in the ICM (Shared World Information) databa-

se that the vehicle is not affected by an OTS (Special

Technical Operation).

- Check the operation of the locks (key or card) and the

doors and tailgate.

Wheels and tyres:

-[ ] Pressurise the tyres (to full load) including the

emergency spare wheel (or check that there is a

puncture repair aerosol and check its expiry date),

then make sure that the valve caps are in place.

III - OPERATIONAL INSTRUCTIONS FOR THE

PREPARATION:

Preliminary operations:

- Check the external appearance of the vehicle and ap-

ply a slight touch-up if necessary.

- Fit the wheel trims.

Engine compartment:

- Fit the vehicles with optional equipment (alarm, radio,

etc.).

-[ ] Check and top up the fluids:

- Check that the spare key or second card is present.

Removing the protection features and washing:

Test conditions:

- Remove the exterior protection, rubbers and adhesi-

ves.

Engine temperature

Windscreen washer

ﬂuid

Either hot or cold

- Take out the wiper blade shims.

-For LOGAN clean off the wax on the painted bo-

dywork and bumpers (see 01F Introduction to bo-

dywork, New vehicle: Cleaning ).

Power-assisted stee-

ring ﬂuid

Either hot or cold

01D - 1

MECHANICAL INTRODUCTION

New vehicle: Preparation

01D

X85 – X06 – X64 – X65 – X24 – X70 – X73 – X74 – X76 – X81 – X83 – X84 – X90

Brake ﬂuid

Either hot or cold

Make sure that the

brake ﬂuid cap is in

place

Make sure that there

are no traces of brake

ﬂuid outside the brake

ﬂuid reservoir

Coolant

When cold

Engine oil

When cold or at least

half an hour after the

engine was last swit-

ched off

Acceptance criteria for correct levels:

Minimum value

Maximum value

Type of gauge

Windscreen washer

ﬂuid

Maximum

Power-assisted stee-

ring ﬂuid

Minimum

Maximum

On the reservoir

Medium between mini-

mum and maximum

Maximum

On the reservoir

Brake ﬂuid (two possi-

ble procedures depen-

ding on the vehicle)

Check to see that the brake ﬂuid level warning

light goes out on the instrument panel

Coolant

Minimum + 10 mm

Maximum

On the reservoir

Engine oil

Maximum - 5 mm

Maximum

Mechanical on the

engine

All vehicle levels following the new vehicle preparation

process must comply with the acceptance criteria des-

cribed above.

- Remove the adhesive protectors if present (e.g. on

the front engine cover).

- For the MODUS and CLIO III:

•[ ] Fit the battery cover. In certain cases, this is pro-

visionally placed in the luggage compartment.

WARNING

An engine oil level above the maximum value may

cause engine breakdown.

•[ ] For 1.6 16V (K4M) engines, position the resonator

on the air inlet duct (on the left-hand side of the vehi-

cle, close to the battery).

Passenger compartment:

A level below the minimum value indicates a fault.

- Fit the consumer cut-out fuse (see Technical Note or

MR).

Note:

-Check the operation of the ventilation in all positions

(including in recirculation mode).

- Check the operation of the sliding seat adjustments

(including the access to the rear seats).

Topping up the ﬂuid is often required because of a

leak in the circuit.

It is essential to check the general condition of the

vehicle if a signiﬁcant amount of ﬂuid is being

added.

- Check the operation of the electric seats.

01D - 2

MECHANICAL INTRODUCTION

New vehicle: Preparation

01D

X85 – X06 – X64 – X65 – X24 – X70 – X73 – X74 – X76 – X81 – X83 – X84 – X90

-Check the operation of the sliding centre console

(SCENIC II depending on the version).

1 - Before ignition:

- Check the operation of the sunroof.

- Front and rear courtesy lights/reading light.

- Check the operation of the window lifts (including the

one-touch function).

-Interior lighting (vanity mirror, storage compartment,

etc.).

- Check the operation of the electric door mirrors.

- Luggage compartment lighting.

- Check the operation of the windscreen washer and

rear screen washer jets, and the headlight washers.

- Hazard and warning lights.

- Enter the four digit radio code.

Lighting switch at side light position:

- If the vehicle is fitted with a video system, see the

special note.

- Lights on reminder buzzer (door open).

- Front and rear side lights.

- Check the operation of the navigation system (check

that the screen lights up and that the speakers are

functioning (press the + button on the CARMINAT

keyboard)). Calibrate the system just before the vehi-

cle is delivered to the customer.

- Instrument panel lighting.

- Side light indicator light or instrument panel lighting

(depending on the vehicle).

- Registration plate lights.

- Check the operation of the speech synthesiser.

Lighting switch set to urban - road position:

- Check that the key for locking the light alloy wheel

rims is in place.

- Dipped headlights and indicator light.

- Check that the onboard kit (the card holder, Owner's

Manual, Maintenance Booklet, radio user guide, navi-

gation system manual and CD-ROM) is in place and

that it is correct and complete. Important point: Check

that the Owner's Manual is in the correct language.

- Main beam headlights and indicator light.

- Front fog lights and indicator light.

- Rear fog lights and indicator light.

- Place the mats inside the vehicle.

2 - After switching on the ignition:

- Remove the interior protection except for the bag pro-

tecting the engine oil filler neck (depending on vehi-

cle).

Instrument panel -indicators:

- Set the trip computer to zero (depending on the vehi-

cle).

- Fit the cup holder on the sliding centre console (SCE-

NIC II depending on version).

- Set the time on the clock.

- Check that the tool set is in place (jack, etc.).

- Front and rear direction indicators and warning lights.

- Fit a puncture repair aerosol for all vehicles not fitted

with an emergency spare wheel.

- Brake lights.

- DIESEL preheating indicator light.

- Check the interior appearance of the vehicle.

- Seat belt buckle reminder light and buzzer (vehicle in

motion).

Miscellaneous:

- Fuel (if requested by the customer).

-Fit the registration plates (including the registration

plate for VELOFIX, if fitted to the vehicle).

Note:

[ ] Check that none of the indicator lights remain lit

after the engine is started.

- Fit the exhaust tailpipe (depending on the vehicle).

IV - OPERATION OF LIGHTING - INDICATORS -

WARNING LIGHTS:

If an indicator light or a message is lit, force the indica-

tor light or message to go out by running a self-test pro-

cedure on the instrument panel (press the trip

computer button when switching on the ignition).

Before any tests are carried out, always refit the short

circuit fuse and disable the Super Sleep mode (if fitted

to the vehicle).

Confirm the absence of faults with a road test.

01D - 3

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