bmw_r1150rt_service_manual.pdf

Maintenance BMW Integral ABS

R 1150 RT

BMW Motorrad

After Sales

Published by:

After Sales

UX-VS-2

permission.

Errors and omissions excepted; subject to technical amendment.

Produced in Germany 01/01

BMW Motorrad

Maintenance schedule

R 1100 S EVO / R 1150 R / R 1150 RT

Customer

Registration No.

Order No.

Mechanic’s signature

Read the fault code memory with the BMW MoDiTeC

[Integral ABS] perform bleed test with BMW MoDiTeC

Change oil while at regular operating temperature and replace the oil filter element

If the motorcycle is ridden only for short distances or outside temperatures are below 0 °C: at the

latest every 3,000 km (1,800 miles)* )

Change oil in gearbox while at operating temperature

every 2 years* ) at the latest

every

2years

Change oil in rear wheel drive while at operating temperature

if necessary, clean inductive sensor on rear wheel

every 40,000 km (24,000 miles) or at the latest every 2 years* )

40,000

every

2years

Replace fuel filter * )

Normally every 40,000 km (24,000 miles), if fuel is of poor quality every 20,000 km (12,000 miles)

40,000

Check the battery fluid level, if necessary top up with distilled water

Clean and grease battery poles if necessary

Replace intake air filter element

In very dirty and dusty operating conditions, replace every 10,000 km (6,000 miles) or even more

frequently if necessary * )

Replace Poly-V belt * )

Replace the Poly-V belt every 60,000 km (36,000 miles); do not adjust it

60,000

Check brake fluid level at front and rear

Check operation of brake system and freedom from leaks; repair/replace items if necessary * )

Examine brake pads and discs for wear, replace as necessary * )

[Without ABS] change brake fluid every twelve months

[Integral ABS] change bake fluid in wheel circuit every 12 months

[Integral ABS] change brake fluid in control circuit every 2 years* )

every

2years

[Integral ABS] perform bleed test with BMW MoDiTeC

Check clutch fluid level

Change the clutch fluid * )

every 2 years at the latest

every

2years

Check tightness of rear wheel studs

Check rear wheel bearing play by tilting wheel

Check swinging arm bearings (freedom from play), adjust if necessary * )

Grease the side stand pivot

Check function of side stand contact switch

Check condition of spark plugs

Replace spark plugs

Tighten cylinder head nuts

Check/adjust valve clearances

Check that the throttle cable moves freely and is free of kinks and chaffing, replace if necessary * )

Check throttle-cable play

check synchronisation, repair leaks if necessary * )

Final inspection with road safety and functional check:

– Condition of tyres and wheels, tyre pressures

– Lights and signalling equipment, telltale and warning lights, instruments,

– clutch, gearshift mechanism, hand brake and foot brake, steering,

– if necessary, test drive

* )

Order No. 01 71 0 029 614

UX-VS-2, 12.2000

Printed in Germany

Charged as an additional item

BMW Motorrad

Pre-delivery check

R 1100 S EVO / R 1150 R / R 1150 RT

Customer

Registration No.

BMW

Pre-delivery check

Order No.

Mechanic’s signature

Check the shipping crate for damage

Motorcycle:

– unpack

– install remaining items

– inspect for damage

– check that delivery is complete: Toolkit

On-board literature

Ignition keys

Scope of optional extras

Fill and charge the battery (mark with charging date)

Check engine oil level when cold and correct if necessary.

Check headlight setting and adjust if necessary.

Check tightness of rear wheel studs

(note correct tightening torque)

Check tyre pressures

Fill up with fuel

[Integral ABS] perform bleed test with BMW MoDiTeC

Final inspection as functional check:

– Clutch, gear shift

– Handbrake and foot brake

– Lights and signalling equipment, telltale and warning lights, instruments,

– Check operation of optional extras

– If necessary, test drive

Confirm pre-delivery check in “Service and Technical Booklet”.

Final cleaning

Motorcycle handed over on:

Order No. 01 71 0 029 614

UX-VS-2, 12.2000

Printed in Germany

BMW Motorrad

Service data

R 1150 RT

Item

Desired value

Unit of measure-

ment/specification

Oil capacities

Engine

(with filter)

3.75 (6.6)

3.50 (6.15)

litres (Imp. pints)

[SI 11 048 90]

Engine oil grade: brand-name HD oil

for four-stroke spark-ignition engines,

API classes SE, SF, SG; combination

with CC or CD specification

(without filter)

Transmission Initial filling

approx. 1.0 (1.76)

approx. 0.8 (1.41)

of oil to bottom edge of

filler neck

litres (Imp. pints)

Brand-name hypoid gear oil, SAE

class GL 5 SAE 90

litres (Imp. pints)

Brand-name hypoid gear oil, SAE

class GL 5 SAE 90

Oil changes

Rear wheel drive Initial filling/oil change

approx. 0.25 (0.44)

of oil to bottom edge of

filler neck

Valve clearances

measured cold (max. 35 °C/95 °F)

Inlet: 0.15 (0.006)

Exhaust: 0.30 (0.012)

mm (in)

Ignition timing

static setting

adjust at TDC

Spark plugs

Electrode gap

Wear limit

0.8 (0.0315)

1.0 (0.039)

mm (in)

Idle speed

1,100 ±50

rpm

Throttle cable setting

for cold-start (increased idle) speed

for throttle (twistgrip) cable

for divider cable

zero play

approx. 0.5 (0.02)

zero play

mm (in) free travel

Brakes

Colour of identification mark on brake calipers/brake pads, front

Minimum front pad thickness

Minimum rear pad thickness

Minimum front disc thickness

Minimum rear disc thickness

DOT 4 brake fluid

white

1.0 (0.039)

1.0 (0.039) (wear mark)

4.5 (0.177)

mm (in)

Tyre pressures

depending on load

front: 2.2 – 2.5

(31.9 – 36.26)

rear: 2.5 – 2.9

(36.26 – 42.06)

bar (psi)

Tightening torques:

Oil filter

Engine oil drain plug

Gearbox oil filler plug

Gearbox oil drain plug

Rear wheel drive oil filler/drain plug

Fuel tank to rear frame

Fuel pump assembly to tank

Poly-V belt preload

Alternator to cover mount

Brake caliper fasteners, front

Brake caliper fasteners, rear

Rear wheel studs

105

Tightening cylinder heads

Nut

unscrew/20

180

unscrew/40

° tightening angle

M 10 screw

Locknut, valve adjusting screw

Cylinder head cover

Spark plugs NGK BKR 7 EKC

Order No. 01 71 0 029 621

UX-VS-2, 11.00

Printed in Germany

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