Volume 1

Technical Data

Vehicle

Model Identification

Positioning of ID Plates

Dimensions

ID Summary of Plate

ID Body Paint Plate

Weights and Loads

Wheels and Tyres

Fluids and Lubricants

Supply Quantities

Cars Lifting Points

Car’s Towing Points

Engine’s Technical Features – One section per engine type

Engine Supply – Cooling

Fuel Feeding

Air Feeding

Sensors

Cooling System

Mechanical Groups

Clutch

Gearbox

Brakes

Front Suspension

Rear Suspension

Wheels Characteristic angles

Electrical System

Ignition

Starting

Recharging

Body

Protection Products

Sealing Products

Underbody Protection Products

Soundproofing Products

Air Conditioning System

Pressure Sensor Calibration

Trinary Calibration

4-Level Pressure sensor Calibration

Compressor

Torque Wrench Settings

Specific Tools

Maintenance

Maintenance Operations – Section for each engine type

Additional 146 Technical Data

Engine

Boxer Engines

Removal/Refitting 1351 and 1596

Removal/Refitting 1712 16v

Operations In Vehicle 1712 16v

I.A.W Ignition-Injection 1351

Mp3.1 Ignition-Injection 1596

Electrical-Electronic Components 1351 and 1596

Fuel Supply System 1351 and 1596

Air Supply System 1351

Air Supply System 1596

Exhaust System 1351 and 1596

Rochester Ignition-Injection 1596

Electrical-Electronic Components 1596 Rochester

Fuel Supply System 1596 Rochester

Air Supply System 1596 Rochester

MP2.10.3 Ignition-Injection 1712 16v

Electrical-Electronic Components 1712 16v

Air Supply Systems 1712 16v

Exhaust System 1712 16v

Cooling System

Removal/Refitting 1598 and 1747 TS 16v

Removal/Refitting 1370

Operations on the Car 1598 and 1747

TS 16v

M 2.10.4 Injection-Ignition

Electric-Electronic Components

Fuel Supply Systems

Air Supply System

Exhaust System

Engine Cooling

Removal/Refitting 1370 and 1598 TS 16v

Operations on the Car

M 1.5.5 Injection – Ignition

Electric-Electronic Components

Fuel Supply System

Air Supply System

Exhaust System

Engine Cooling

Removal/Refitting 1747 and 1970 TS 16v

Operations on the Car

M.155 Injection – Ignition

Electric-Electronic Components

Fuel Supply System

Air Supply System

Exhaust System

Engine Cooling

Removal/Refitting TD 1910 JTD

Operations on the Car

EDC-15C Common Rail Injection

Electric-Electronic Components

Fuel Supply System

Air Supercharging System

Exhaust Gas Re-Circulation System

Exhaust System

Engine Cooling

Engine

Accelerator Control

Clutch

Gearbox

Front Axle

Brakes

Steering

Suspension and Wheels

Volume 2

Auxiliary Organs

Heating and Ventilation – TD Engines

Heating and Ventilation – Boxer Engines

Heating and Ventilation – T.Spark 16V

Manually Controlled Heating

97’ Versions

Automatic Heating and Ventilation

Removing/Refitting – T.Spark 16V

Manually Controlled Heating

Bodywork

Bodyshell Introduction

Bodyshell Moving Components

Bodyshell Fixed Components

Straightening the Bodyshell

Doors/Mirrors

Lids

Lids 97’ Variants

Internal Trim

Interior Fittings

Exterior Fittings

Volume 3

Electrical System

Ignition – Boxer Engines

Starting – Boxer Engines

Charging – Boxer Engines

Starting - TD Engines

Charging - TD Engines

Ignition – TS 16v Engine

Starting – TS 16v Engine

Charging – TS 16v Engine

Lighting

Miscellaneous Devices – Fusebox, wiper units, washer pump, horns, rooflamp and door pillars, front power window switch, cigar lighter, ignition switch, steering column lever unit, services control unit, full load conditioner, double door mirror adjustment, speakers, antitheft, radio, radio aerial, Alfa Code

Checkpanel

Control Units – Power window, Antitheft, Climate control, Injection – Ignition control box, Door lock option, Glow plug control, ABS control unit, Air-Bag control unit, Rochester injection – ignition control unit(boxer), M2.10.3/M2.10.4 injection – ignition control unit ( TS 16V ), E.G.R system control unit 9 1929 TD Cat )

Control Units – 97 Variants

Control Units 1910 JTD

Addition 146 Electrical Systems

Lighting

Control Units

Power Supply

Starting and Charging

Exterior Lighting

Interior Lighting

Warnings and Indicators

Windscreen/Headlight Washer and Wipers

Instrumentation

Accessories – Radio, Lighter, Door locking, Luggage compartment, Power windows, heated Screen/Mirror, Wing mirror adjustment

Special Accessories – Anti-Theft device, Air Bag, Air Bag & Side Bag, Heated Seats, Headlamp Aiming, Towing, TELEPASS provision, Radio Telephone provision

Heating and Ventilation – Heater, Heater 97’, Additional Heater, Air Conditioner, Manual Air Conditioner, Automatic Air Conditioner

Sunroof

Volume 3 Section 2

Engine Control Systems

I.A.W Boxer 1.3

Motronic MP3.1 Boxer 1.6

Rochester Boxer 1.6

Motronic M2.10.3 Boxer 1.7 16v

Motronic M2.10.3 TS 2.0 16v

Motronic M2.10.4 TS 2.0 16v

Motronic M1.5.5 TS 16v

TD Engine Control Devices–cold advance,glow warming plugs,engine stop, fuelwarming

TD-CAT Engione Control Devices

JTD Electronic Injection

ABS Antilock System

ABS 2E Bosch version

ABS 5.3 Bosch version

ABS 5.3 Bosch version with EBD

Alfa Romeo Code

Appendix

146 Electric System Diagnoses ( As Above )

Power Supply

Starting and Charging

Exterior Lighting

Interior Lighting

Warning and Indicators

Screen/Headlamp Washers/Wipers

Instrumentation

Accessories

Special Accessories

Heat and Ventilation

Sunroof

Engine Control Systems

ABS Antilock System

Alfa Romeo Code

Appendix