954_18_starter(1).pdf

(1197 KB) Pobierz

ELECTRIC STARTER

SYSTEM DIAGRAM

ENGINE STOP SWITCH

\

RELAY SWITCH/

CLU

SIDE STAND SWITCH

NEUTRAL

FUSE 1OA

INDICATOR

SIDE STAND

-

-

-

-

......

SWITCH

R RED

G ...... GREEN

Y ....... YELLOW

W ...... WHITE

BI ..... BLACK

Bu .... BLUE

Br ..... BROWN

Lg .... LIGHT GREEN

1

18-0

744805869.095.png

744805869.106.png

744805869.117.png

744805869.128.png

744805869.001.png

744805869.012.png

744805869.023.png

744805869.034.png

744805869.045.png

744805869.050.png

744805869.051.png

744805869.052.png

18. ELECTRIC STARTER

~~

18-4

18-10

SYSTEM DIAGRAM

SERVICE INFORMATION

TROUBLESHOOTING

18-0

18-1

18-2

STARTER MOTOR

STARTER RELAY SWITCH

DIODE

I

1

18-11

SERVICE INFORMATI0 N

GENERAL

Always turn the ignition switch to "OFF" before servicing the starter mo

ous injury.

ausing s ri-

Jr. The motor ould sudd nly st rt,

* When checking the starter system, always follow the steps in the troubleshooting flow chart (page 18-2).

A weak battery may be unable to turn the starter motor quickly enough, or supply adequate ignition current.

If the current is kept flowing through the starter motor to turn it while the engine is not cranking over, the starter motor

may be damaged.

See section 10 for starter clutch servicing.

See section 19 for following components:

- Ignition switch

- Engine stop switch

- Starter switch

- Neutral switch

- Side stand switch

- Clutch switch

SPECIFICATION

Unit: mm (in)

SERVICE LIMIT 1

I

'

ITEM

STANDARD

1 10.0 - 10.5 (0.39 - 0.41)

1 3.5 (0.14)

Starter motor brush length

TORQUE VALUE

Starter motor terminal nut

12 N*m (1.2 kgf-m, 9 Ibf-ft)

744805869.053.png

744805869.054.png

744805869.055.png

744805869.056.png

744805869.057.png

744805869.058.png

744805869.059.png

744805869.060.png

744805869.061.png

744805869.062.png

744805869.063.png

744805869.064.png

744805869.065.png

744805869.066.png

744805869.067.png

744805869.068.png

744805869.069.png

744805869.070.png

744805869.071.png

744805869.072.png

744805869.073.png

744805869.074.png

744805869.075.png

744805869.076.png

744805869.077.png

744805869.078.png

744805869.079.png

744805869.080.png

744805869.081.png

744805869.082.png

744805869.083.png

744805869.084.png

744805869.085.png

744805869.086.png

744805869.087.png

744805869.088.png

ELECTRIC STARTER

TROUBLESHOOTING

Starter motor does not turn

Check for blown main or sub fuses before servicing.

Make sure the battery is fully charged and in good condition.

" CIick" hea rd

+

Apply battery voltage to the starter motor direct-

ly and check the operation.

Check the starter relay switch operation.

You should hear the relay "click" when the

Normal

Abnormal

t

Faulty starter motor

t

Poorly connected

"Click"

not heard

starter motor cable

(page 18-41

Faulty starter relay

switch (page 18-10)

Abnormal

w

Faulty neutral switch (page 19-18)

Faulty neutral diode

Faulty clutch switch

Faulty clutchiside stand diode

Faulty side stand switch

Loose or poor contact connector

Open circuit in wire harness

Disconnect the starter relay switch connector,

and check the relay coil ground wire lines as

below for continuity:

1. GreeniRed terminal-clutch switch diode-neu-

tral switch line (with the transmission in neu-

tral and clutch lever released).

2. GreeniRed terminal/clutch switch-side stand

switch line (in any gear except neutral, and

with the clutch lever pulled in and the side

stand up.

I

Normal

744805869.089.png

744805869.090.png

744805869.091.png

744805869.092.png

744805869.093.png

744805869.094.png

744805869.096.png

744805869.097.png

744805869.098.png

744805869.099.png

744805869.100.png

744805869.101.png

744805869.102.png

744805869.103.png

744805869.104.png

744805869.105.png

744805869.107.png

744805869.108.png

744805869.109.png

744805869.110.png

744805869.111.png

744805869.112.png

744805869.113.png

744805869.114.png

744805869.115.png

744805869.116.png

744805869.118.png

744805869.119.png

744805869.120.png

744805869.121.png

744805869.122.png

744805869.123.png

744805869.124.png

744805869.125.png

744805869.126.png

744805869.127.png

744805869.129.png

744805869.130.png

744805869.131.png

744805869.132.png

744805869.133.png

744805869.134.png

744805869.135.png

744805869.136.png

744805869.137.png

744805869.138.png

744805869.002.png

ELECTRIC STARTER

The starter motor turns when the transmission is in neutral, but does not turn with the transmission in any position except

neutral, with the side stand up and the clutch lever pulled in.

+ - Faulty clutch switch

Normal

Noimal

Normal

a*

Check the side stand switch.

Faulty clutch switch

I

Normal

Open circuit in wire h ss

Loose or poor contact connector

rn

Starter motor turns engine slowly

Low battery voltage

Poorly connected battery terminal cable

Poorly connected starter motor cable

- Faulty starter motor

Poor connected battery ground cable

Starter motor turns, but engine does not turn

Starter motor is running backwards

- Case assembled improperly

- Terminals connected improperly

Faulty starter clutch

Damaged or faulty starter drive gear

Starter relay switch "clicks", but engine does not turn over

Crankshaft does not turn due to engine problems

18-3

744805869.003.png

744805869.004.png

744805869.005.png

744805869.006.png

744805869.007.png

744805869.008.png

744805869.009.png

744805869.010.png

744805869.011.png

744805869.013.png

744805869.014.png

744805869.015.png

744805869.016.png

744805869.017.png

744805869.018.png

744805869.019.png

744805869.020.png

744805869.021.png

744805869.022.png

744805869.024.png

744805869.025.png

744805869.026.png

ELECTRIC STARTER

STARTER

MOTOR

@

t STARTER MOTOR CABLE

REMOVAL

Drain the coolant (page 6-41.

Remove the throttle body (page 5-67).

Remove the thermostat housing (page 6-7).

With the ignition switch turned to "OFF", remove

negative cable at the battery before servicing

starter motor.

the

the

Remove the rubber cap.

Remove the nut and the starter motor cable from

Be careful not to

the

hose.

Remove the starter

cable.

motor mounting bolts and ground

Pull the starter mot

or out of the crankcase.

DISASSEMBLY

O-RING

Remove the following:

- O-ring

- Starter motor case bolts/O-rings

CASE BO&O-RINGS

- Front cover

- Seal ring

- Lockwasher

- Insulated washer

Record the ha- - Shim(s)

tion and number

of shims.

SEAL RING

FRONT COVER

SHIMS

LO& WASHER

18-4

744805869.027.png

744805869.028.png

744805869.029.png

744805869.030.png

744805869.031.png

744805869.032.png

744805869.033.png

744805869.035.png

744805869.036.png

744805869.037.png

744805869.038.png

744805869.039.png

744805869.040.png

744805869.041.png

744805869.042.png

744805869.043.png

744805869.044.png

744805869.046.png

744805869.047.png

744805869.048.png

744805869.049.png

Plik z chomika:

Inne pliki z tego folderu:

Inne foldery tego chomika:

Zgłoś jeśli naruszono regulamin