hp1200.pdf

HP1200/1300TECH

Technical Instructions

Supplies

Tools

CORPORATE

LOS ANGELES, USA

Anhydrous Isopropyl Alcohol

Soft Lint Free Cloth

Drill; 7/64 and 9/32-drill bits

Phillips Screwdriver

Small Flat Blade Screwdriver

Diagonal Cutters

Bend Extraction Tool

Padding Powder

Swabs

Doctor Blade

Toner

US 1 800 394.9900

Int’l +1 818 837.8100

FAX 1 800 394.9910

Int’l +1 818 838.7047

Drum

Wiper Blade

ATLANTA, USA

US 1 877 676.4223

Int’l +1 770 516.9488

FAX 1 877 337.7976

Int’l +1 770 516.7794

Photo 1

Step 1

Place the cartridge on the workbench so

the cartridge is right side up and the

arrow on the waste hopper is pointing

towards you. (See Photo 1)

DALLAS, USA

US 1 877 499.4989

Int’l +1 972 840.4989

FAX 1 877 774.1750

Int’l +1 972 840.1750

MIAMI, USA

US 1 800 595.429

Int’l +1 305 594.3396

FAX 1 800 522.8640

Int’l +1 305 594.3309

NEW YORK, USA

US 1 800 431.7884

Int’l +1 631 345.0121

FAX 1 800 431.8812

Int’l +1 631345.0690

Photo 2

Step 2

Holding the drum shutter open with your

left hand, lift the top right side of the

shutter up with your right hand. This will

dislodge the shutter post from its cradle.

(See Photo 2)

SANFORD,USA

US 1 800 786.9049

Int’l +1 919 775.4584

FAX 1 800 786.9049

Int’l +1 919 775.4584

TORONTO, CAN

CAN 1 877 848.0818

Int’l +1 905 712.9501

FAX 1 877 772.6773

Int’l +1 905 712.9502

Photo 3

Step 3

Slide the drum shutter right to remove

the shutter post from the cradle on the

left side. (See Photo 3)

BUENOS AIRES, ARG

ARG 0810 444.2656

Int’l +011 4583.5900

FAX +011 4584.3100

MELBOURNE, AUS

AUS 1 800 003. 100

Int’l +62 03 9561.8102

FAX 1 800 004.302

Int’l +62 03 9561-7751

SYDNEY, AUS

AUS 1 800 003.100

Int’l +62 02 9648.2630

FAX 1800 004.302

Int’l +62 02 9548.2635

Photo 4

NOTE: Do not lose the drum shutter ten-

sion spring that sits on the left shutter

post. (See Photo 4)

MONTEVIDEO,URY

URY 02 902.7206

Int’l +5982 900.8358

FAX +5982 908.3816

JOHANNESBURG, S.A.

S.A. +27 11 974.6155

FAX +27 11 974.3593

E-mail: info@futuregraphicsllc.com

Website:

www.futuregraphicsllc.com

HP 1200/1300 Technical Instructions

Photo 5

Photo 6

Step 4

Using a drill with a 7/64 bit, drill a hole

into the raised plastic that covers the car-

tridge pin on the back right side of the

waste hopper. (See Photo 5)

NOTE: Drill in just far enough to expose

the cartridge pin enabling the pin to be

pushed through the cartridge with a bent

extraction tool. (See Photo 6)

Photo 7

Photo 8

Step 5

Change the bit on the drill to a 9/32 bit.

The next hole needs to be drill on the left

side of the waste hopper where the drum

shutter arm bends down toward the

drum. Photo 7 and Photo 8 show before and

after the hole is drilled

Photo 9

Photo 10

Step 6

With a bent extraction tool push the car-

tridge pin out. (See Photos 9)

Step 7

Remove the screw holding the bearing

hub on the gear end of the drum (See

Photo 10). Remove the hub.

Photo 11

Step 8

Grab the drum by the gear. Lift and rotate

the drum counter clockwise while pulling

the drum out away from the drum con-

tact axle pin. (See Photos 11) .

Photo 12

Step 9

Lift the PCR out of the PCR saddles (See

Photo 12) . Clean the PCR using a lint free

cloth and water. (See Photo 12)

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HP 1200/1300 Technical Instructions

Photo 13

Step 10

Remove the 2 screws holding the wiper

blade and remove the blade.

(See Photo 13)

Step 18

Remove the screw holding the

gear housing end cap to the

toner hopper and remove the

end cap. (See Photo 18)

Step 11

Dump out the waste toner. Clean the

waste hopper using dry compressed air

or a vacuum.

Photo 14

Step 12

Apply padding powder to the new blade

and place the blade in the waste hopper.

Install the 2 screws that hold the wiper

blade in place. (See Photo 14)

Photo 18

Photo 15

Step 13

Clean the PCR saddles using a cotton

swab and alcohol. Install the clean PCR

into the PCR saddles. (See Photo 15)

Step 19

Remove the 3 white gears from

the end of the toner hopper.

(See Photo 19)

Step 14

Apply padding powder to the drum.

Slide the contact hub of the drum onto

the contact pin while rotating the drum

counter clockwise. (See Photo 16)

NOTE: The beige agitator drive

gear will stay attached to the

hopper

Photo 16

Step 15

Place the drum bearing end plate onto

the waste hopper and install the screw

that holds the end plate. (See Photo 17)

Photo 19

Photo 17

Step 16

Rotate the drum 4 –5 revolutions to

ensure the drum rotates freely. Using a

dry lint free cloth clean the padding

powder from the PCR.

Step 17

Set the waste hopper aside in a protect-

ed area out of the light.

Need help with a particular remanu-

facturing problem?

Call the Technical Resource Center from

8am - 5pm PST: 800 394.9900

HP 1200/1300 Technical Instructions

Photo 22

Step 23

Remove the 2 screws holding the doctor

blade and remove the blade (See Photo

22). Clean the doctor blade using alcohol

and a lint free cloth.

Step 20

Rotate the cartridge 180°.

Remove the screw holding the

contact end cap to the toner

hopper and remove the end

cap. (See Photo 20)

NOTE: The HP 1300 doctor blades have an

adhesive strip on the back, without this

adhesive toner will leak from behind the

blade. Make sure the blades you are using

have an adhesive back.

Photo 20

Photo 23

Step 24

Remove the toner hopper fill plug. Using

dry compressed air or a vacuum clean the

toner from toner hopper

Step 25

Remove the doctor blade end foams from

each end of the toner hopper.

(See Photo 23)

Step 21

Lift the mag roller away from the

toner hopper. Remove the stabiliz-

ing arm and the mag roller bushing

from the gear side of the roller.

Remove the white contact plate

and the mag roller bushing from

the contact side of the mag

roller (See Photo 21) . Clean the mag

roller bushing with a lint free cloth

and alcohol. Using a swab and alco-

hol clean the mag roller contact and

apply new conductive grease.

Step 22

Using dry compressed air or a vac-

uum, clean the toner off the mag

roller. Using a lint free cloth and a

mag roller cleaner clean the mag

roller.

Photo 24

Step 26

Using a small flat blade screwdriver

remove the OEM sealing material from

inside the toner hopper. . (See Photo 24)

Photo 25

Step 27

To remove the seal exit port plug push

the plug out from inside the toner hopper

using a small flat blade screwdriver. (See

Photo 25)

Photo 21

Photo 26

Step 28

Clean the seal area using a swab and alco-

hol. Remove the backing of the seal and

attach the seal to the toner hopper. (See

Photo 26)

E-mail: info@futuregraphicsllc.com

Website:

www.futuregraphicsllc.com

HP 1200/1300 Technical Instructions

Photo 27

Step 29

Slide the seal pull-tab through the exit

port and install the plug. (See Photo 27)

Step 35

Place the gear housing end cap

on the end of the toner hopper

and install the screw that holds

the end cap in place.

(See Photo 32)

Step 30

Fill the toner hopper with 230 grams of

toner. Install the Fill plug.

Photo 28

Step 31

Place the cleaned or new doctor blade

onto the toner hopper. Install the 2 screws

that hoper the blade in place.

(See Photo 28)

Photo 32

Photo 29

Step 32

Install the cleaned mag roller bushings on

the ends of the roller, the small bushing

goes on the contact side of the mag

roller. Place the stabilizing arm on the

gear side of the mag roller and the con-

tact plate on the mag roller.

(See Photo 29)

Step 36

Apply a small bead of toner

across the mag roller for post

testing. Rotate the mag roller 4-

5 revolutions.

Photo 30

Step 33

Place the mag roller onto the toner hop-

per. Place the contact end cap onto the

toner hopper and install the screw that

holds the end cap. (See Photo 30)

Photo 31

Step 34

Install the 3 white gears on the gear end

of the toner hopper as shown in photo 31.

Need help with a particular remanu-

facturing problem?

Call the Technical Resource Center from

8am - 5pm PST: 800 394.9900

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