Engines AUA,AUB,BBY,BBZ,BKY.pdf

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5
Service
Workshop Manual
FABIA 2000 ³
1.4/55; 1.4/74 Engine - Mechanical Components
Edition 08.99
Engine code
AUA
AUB
BBY
BBZ
BKY
Service Department. Technical Information
Printed in Czech Republic
S00.5306.00.20
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5
Service
The Workshop Manual is intended only for use within the Organisation Škoda.
It is not permitted to pass it on to other persons.
Printed in Czech Republic
S00.5306.00.20
© ŠKODA AUTO a. s.
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FABIA 2000 ³ 1.4/55; 1.4/74 Engine - Mechanical Components
List of Supplements to Workshop Manual
FABIA 2000 ³
1.4/55; 1.4/74 Engine - Mechanical Components
Edition 08.99
Suppleme
nt
Edition
Subject
Article Number
08.99
Basic Edition
S00.5306.00.20
1
07.00
Supplement to Basic Edition
S00.5306.01.20
2
05.01
Modifications in Rep. Gr. 00, 10, 13, 15, 17 and 19
S00.5306.02.20
3
06.02
Additions to engines with the engine codes BBY, BBZ
S00.5306.03.20
4
09.03
Modifications in Rep. Gr. 00, 10, 13, 15 and 17
S00.5306.04.20
5
05.04
Supplement to engine with the engine codes BBY
S00.5306.05.20
6
05.05
Modifications in the Rep. Gr. 00, 13, 15, 17, 19, 20 and 26
S00.5306.06.20
Edition 05.05
S00.5306.06.20
List of Supplements
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FABIA 2000 ³ 1.4/55; 1.4/74 Engine - Mechanical Components
List of Supplements
Edition 05.05
S00.5306.06.20
785719134.033.png
 
FABIA 2000 ³ 1.4/55; 1.4/74 Engine - Mechanical Components
Table of Contents
00 – Technical Data
Technical Data ..........................................................................................
- Engine number .........................................................................................
- Engine characteristics
00-1
page
1
00-1
page
1
................................................................................
00-1
page
1
10 – Removing and Installing Engine
Removing and Installing Engine ....................................................................
- Removing engine ......................................................................................
- Removing ...............................................................................................
- Attaching engine to assembly stand ................................................................
- Installing ................................................................................................
- Tightening torques
10-1
page
1
10-1
page
1
10-1
page
1
10-1
page
5
10-1
page
5
....................................................................................
10-1
page
7
13 – Crankgear
Disassembling and assembling engine ...........................................................
- Summary of components of ribbed V-belt on vehicles fitted with AC .........................
- Removing and installing V-ribbed belt ..............................................................
- Summary of components of timing belt ...........................................................
- Removing, installing and tensioning the toothed belt and inspecting the semi-automatic
toothed belt tensioning pulley ........................................................................
13-1
page
1
13-1
page
1
13-1
page
2
13-1
page
3
13-1
page
4
Removing and installing cylinder block ..........................................................
- Aluminium cylinder block .............................................................................
- Replacing gasket ring for crankshaft -on the belt pulley side- ..................................
- Removing and installing drive plate ................................................................
- Replacing the sealing flange for crankshaft - flywheel side .....................................
13-2
page
1
13-2
page
1
13-2
page
2
13-2
page
3
13-2
page
4
Disassembling and assembling piston and conrod ............................................
13-3
page
1
15 – Cylinder Head, Valve Gear
Removing and installing cylinder head ...........................................................
- Engines with engine identification characters AUA, AUB, BBY, BBZ. ........................
- Engines with engine identification letters BKY ....................................................
- removing and installing cylinder head cover ......................................................
- Removing and installing cylinder head .............................................................
- Testing the compression .............................................................................
Repairing Valve Gear ..................................................................................
- Reworking valve seats ................................................................................
- Replacing camshaft gasket rings ...................................................................
- Inspect valve guides ..................................................................................
- Replacing valve stem seals ..........................................................................
15-1
page
1
15-1
page
1
15-1
page
3
15-1
page
4
15-1
page
7
15-1
page 10
15-2
page
1
15-2
page
4
15-2
page
6
15-2
page
7
15-2
page
8
17 – Lubrication
Removing and installing parts of the lubrication system .....................................
- Lubrication system - Overview of components ...................................................
- Removing and installing oil pan .....................................................................
- Removing and installing oil pump ...................................................................
- Testing oil pressure and oil pressure switch
17-1
page
1
17-1
page
1
17-1
page
3
17-1
page
4
......................................................
17-1
page
6
19 – Cooling
I
Edition 05.05
S00.5306.06.20
Table of Contents
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