Lean Manufacturing Basics - Aza Badurdeen [ENG].pdf
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History of lean manufacturing
Lean Manufacturing Basics
Aza Badurdeen
Lean Manufacturing Basics
1
Lean Manufacturing Basics
By Aza Badurdeen
Copyright©2007
This book is freely distributed thorough
http://www.leanmanufacturingconcepts.com
. You may publish this e book in
your web sites or distribute it for free as far as you are not changing any
content or any links or any other details. If you are distributing this book on
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http://www.leanmanufacturingconcepts.com
. Just copy and paste below
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Product</a>
The author and publisher have made every effort to ensure the accuracy of the information herein.
However, the information contained in this book is distributed without warranty, either express or
implied. Neither the authors nor its distributors will be held liable for any damages to be caused either
directly or indirectly by the instructions contained in this book, or by the software or hardware products
described herein.
http://www.leanmanufacturingconcepts.com
Lean Manufacturing Basics
2
Who am I?
I am a process engineer. I fell in love with lean manufacturing some years
back when I did a thesis on lean manufacturing. I firmly believe that lean
manufacturing is the best way to overcome most of the problems faced by
manufacturing industry. It is my pleasure to see your thoughts on my e-book.
To contact me
Click Here
http://www.leanmanufacturingconcepts.com
Lean Manufacturing Basics
3
For my parents
And teachers
http://www.leanmanufacturingconcepts.com
Lean Manufacturing Basics
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Content
Lean manufacturing history 7
Basic lean manufacturing principles 11
Manufacturing Wastes 2
1
v
e
r
p
r
o
d
u
c
t
i
o
n
2
2
a
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t
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g
2
4
Work In Progress (WIP) 25
T
r
a
n
s
p
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r
t
a
t
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2
5
Inappropriate processing 26
Excess motion or ergonomic problems 27
Defected products 2
8
Underutilization of employees 29
Can all of these wastes be avoided 30
Lean manufacturing tools 3
3
Just In Time(JIT) 3
8
JIT purchasing 39
JIT Production 39
JIT distribution 39
o
r
k
c
e
l
l
s 4
2
Kanban tooling 4
3
Withdrawal kanban 43
http://www.leanmanufacturingconcepts.com
Lean Manufacturing Basics
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