Popular Woodworking 2002-06 No. 128.pdf

PLUNGE ROUTER RUMBLE: WHO’S LEFT STANDING?

AUTHENTIC ARTS & CRAFTS FINISH: 5 SIMPLE STEPS TO SUCCESS

JUNE 2002

ISSUE #128

2002 TOOL

We strip down 20 TOOLS

and report the NAKED truth

7 RULES

Tune your band saw;

make flawless cuts

TO PERFECT BEDS

Easiest methods

ever produce

rock-solid

results

www.popwood.com

$4.99 U.S. $7.99 CAN

REPORT

OF RESAWING

6 Pro Tricks

Actor Dan Haggerty

with Ben, Stars of

“Grizzly Adams”

PURVEYORS OF FINE MACHINERY ™ – SINCE 1983

MODEL G8794

12 1 ⁄ 2 " Portable Planer

MODEL G1021Z

15" Planer w/ CABINET Stand

• 3 H.P., 220V, S INGLE -P HASE M OTOR

• P RECISION G ROUND C AST I RON B ED

• C UTTERHEAD S PEED : 5000 R.P.M.

• R ATE OF FEED : 16 F.P.M. & 20 F.P.M.

• M AX . C UTTING W IDTH : 14 7 ⁄ 8 "

• M AX . C UTTING H EIGHT : 6 1 ⁄ 8 "

MODEL G1033

20" Planer

• 3 H.P., 220V, S INGLE -P HASE M OTOR

• T ABLE IS P RECISION - GROUND TO A M IRROR - LIKE F INISH

• C UTTERHEAD S PEED : 4833 R.P.M.

• R ATE OF FEED : 16 F.P.M. & 20 F.P.M.

• M AX . C UTTING W IDTH : 20"

• M AX . C UTTING H EIGHT : 8 5 ⁄ 8 "

• M AX . C UTTING D EPTH : 1 ⁄ 8 "

• N UMBER OF K NIVES : 4 H.S.S.

Actor

Dan Haggerty

• 2 H.P., 110V

M OTOR , 15 A MPS

• C UTTERHEAD S PEED :

8,540 R.P.M.

• F EED R ATE :

25 F.P.M.

• N UMBER OF PUTS PER

I NCH : 57

• M IN . B OARD

T HICKNESS : 3 ⁄ 16 "

• M AX . C UTTING

W IDTH :12 1 ⁄ 2 "

• M AX . C UTTING H EIGHT : 6"

• M AX . C UTTING D EPTH : 1 ⁄ 16 "

• A PPROX . S HIPPING W EIGHT : 85 LBS .

• M AX . C UTTING D EPTH : 1 ⁄ 8 "

• N UMBER OF K NIVES : 3

• A LL B ALL B EARING

C ONSTRUCTION

• A PPROX . S HIPPING

W EIGHT 540 LBS .

• H EAVY -D UTY C AST I RON

C ONSTRUCTION

• A PPROX . S HIPPING

W EIGHT : 785 LBS .

4 B LADE

C UTTERHEAD !

1999

ONLY

$ 995 00

$125 S HIPPING

A NYWHERE IN L OWER 48 S TATES

“I love dealing with

Grizzly Industrial.

They have excellent

products and stand

behind everything

they sell.”

ONLY

$ 289 95

$30 S HIPPING

A NYWHERE IN L OWER 48 S TATES

FREE STAND

I NCLUDED WITH G8794 P LANER

( 700 LB . C APACITY )

FREE STAND

ONLY

$ 1,295 00

$150 S HIPPING

A NYWHERE IN L OWER 48 S TATES

MODEL G1182HW

6" x 47" Jointer

with Handwheels

MODEL G1182ZX

6" x 47" Heavy-Duty

Jointer

MODEL G1018HW

8" x 65" SUPER

Heavy-Duty Jointer

• 1 H.P., S INGLE -P HASE , 110/220V M OTOR (P RE - WIRED TO 110 V)

• H EAVY - DUTY O NE P IECE S TEEL S TAND W /B UILT IN C HIP C HUTE

• P RECISION G ROUND C AST I RON B ED

• S UPER H EAVY -D UTY , C ENTER -M OUNTED F ENCE - P OSITIVE

STOPS @ 45º & 90º • 3 K NIFE B ALL B EARING C UTTERHEAD

• T ABLE SIZE : 6" X 47" • 1 ⁄ 2 " R ABBETING C APACITY

• A PPROX . S HIP . W EIGHT : 215 LBS .

• 1 H.P., S INGLE -P HASE , 110/220V M OTOR (P RE - WIRED TO 110 V)

• H EAVY - DUTY O NE P IECE S TEEL S TAND W /B UILT IN C HIP C HUTE

• P RECISION G ROUND C AST I RON B ED

• R E - DESIGNED F ENCE S YSTEM - P OSITIVE STOPS @ 45º & 90º

• 3 K NIFE B ALL B EARING C UTTERHEAD • T ABLE SIZE : 6" X 47"

• 1 ⁄ 2 " R ABBETING C APACITY

• A PPROX . S HIPPING

W EIGHT : 235 LBS .

• 3- KNIFE CUTTERHEAD IS 3" IN DIA . AND RUNS IN

SHIELDED , PRE - LUBRICATED BALL BEARINGS

• P OWERFUL 1 1 ⁄ 2 H.P., 220V SINGLE PHASE MOTOR

EASILY PLOWS THROUGH HARDWOODS

• M AXIMUM DEPTH OF CUT IS 1 ⁄ 2 " AND

INFEED TABLE HAS RABBETING LEDGE

• S UPER HEAVY - DUTY CAST IRON BED

• A PPROX . S HIPPING W T . 450 LBS .

FREE

P AIR O F S AFETY

P USH B LOCKS

FREE

P AIR O F S AFETY

P USH B LOCKS

FREE

P AIR O F S AFETY

P USH B LOCKS

ONLY

$ 325 00

$55 S HIPPING

A NYWHERE IN L OWER 48 S TATES

ONLY

$ 475 00

$55 S HIPPING

A NYWHERE IN L OWER 48 S TATES

ONLY

$ 695 00

$75 S HIPPING

A NYWHERE IN L OWER 48 S TATES

MODEL G1035

1 1 ⁄ 2 H.P. Shaper

MODEL G1026

3 H.P. Shaper

• 3 I NTERCHANGEABLE S PINDLES : 1 ⁄ 2 ", 3 ⁄ 4 " AND 1"

• 3" S PINDLE T RAVEL

• H EAVY -D UTY 3 H.P., S INGLE -P HASE , 220V M OTOR WITH

R EVERSING S WITCH

• T WO S PINDLE S PEEDS : 7,000 AND 10,000 R.P.M.

• S PINDLE O PENINGS : 1 3 ⁄ 8 ", 2 3 ⁄ 4 ", 4", AND 5 1 ⁄ 2 "

• P RECISION -G ROUND C AST I RON T ABLE

• T ABLE S IZE WITH S TANDARD

W ING A TTACHED : 30 1 ⁄ 2 " X 28 1 ⁄ 4 "

• F LOOR - TO -T ABLE

H EIGHT : 34"

• A PPROX . S HIPPING

W EIGHT : 353 LBS .

MODEL G1019Z

14" BANDSAW

• 2 I NTERCHANGEABLE S PINDLES : 1 ⁄ 2 " AND 3 ⁄ 4 "

• H EAVY -D UTY 1 1 ⁄ 2 H.P., 110/220V M OTOR

• T WO S PINDLE S PEEDS : 7,000 AND 10,000 R.P.M.

• S PINDLE O PENINGS : 1 1 ⁄ 4 ", 3 1 ⁄ 2 ", AND 5"

• P RECISION -G ROUND C AST I RON T ABLE • 3" S PINDLE T RAVEL

• T ABLE S IZE : 20 1 ⁄ 4 " X 18"

• F LOOR - TO -T ABLE H EIGHT : 33 1 ⁄ 2 "

• A LL B ALL B EARING C ONSTRUCTION

• M AX . C UTTER D IAMETER : 5"

• A PPROX . S HIPPING

W EIGHT : 220 LBS .

• C UTTING CAPACITY / THROAT : 14 1 ⁄ 4 "

• M AXIMUM CUTTING HEIGHT : 6 3 ⁄ 8 "

• O VERALL SIZE : 66"H X 26"W X 22"D

• T ABLE HEIGHT ABOVE FLOOR : 42 1 ⁄ 2 "

• T ABLE TILT : 45° RIGHT , 10° LEFT

• W HEELS : F ULLY BALANCED CAST

ALUMINUM WITH RUBBER TIRES

• M OTOR : 1 H.P., TEFC,

110V / 220V SINGLE PHASE

• A MPS : 12@110V / 6@220V

• B LADE SPEEDS : 2500 & 3350

F.P.M.

• B LADE SIZE : 98" ( 1 ⁄ 8 " TO

“Please, can we buy

it, honey?”

G1706

EXTENSION WING SHOWN

NOT INCLUDED

3 ⁄ 4 "

WIDE )

• A PPROX . S HIP . W T . 165 LBS .

ONLY

$ 425 00

$55 S HIPPING

A NYWHERE IN L OWER 48 S TATES

ONLY

$ 825 00

$75 S HIPPING

A NYWHERE IN L OWER 48 S TATES

ONLY

$ 335 00

$55 S HIPPING

A NYWHERE IN L OWER 48 S TATES

CALL TODAY FOR YOUR

FREE 468 P AGE

C OLOR C ATALOG

MEDIA CODE

AD1367

1-800-523-4777

CUSTOMER SERVICE:

(570) 546-9663

FAX: (800) 438-5901

3 Locations: Bellingham, WA • Springfield, MO • Muncy, PA

395001658

CIRCLE NO. 107 ON FREE INFORMATION CARD.

FREE

WE SELL DIRECT TO THE USER! NO DEALERS AND NO MIDDLEMEN!

BUY DIRECT & SAVE!

• FULL 1-YEAR WARRANTY ON ALL MACHINES • MOST ORDERS SHIPPED THE SAME DAY

• HUGE PARTS FACILITY WITH OVER 1 MILLION PARTS IN STOCK AT ALL TIMES

• WE HAVE 2 OVERSEAS QUALITY CONTROL OFFICES STAFFED WITH QUALIFIED ENGINEERS

NEW TABLE SAWS FOR 2002!

MODEL G1022SM

10" Heavy-Duty Table Saw

• T ABLE S IZE W / E XTENSION W INGS : 27 1 ⁄ 8 " X 40 5 ⁄ 8 "

• R AIL D IMENSIONS : 44" X 1 3 ⁄ 8 " • M AX . R IPPING C APACITY : 24"

• C UTTING C APACITY AT 90˚: 3 1 ⁄ 8 " • C UTTING C APACITY AT 45˚: 2 1 ⁄ 8 " • 1 1 ⁄ 2

H.P., S INGLE -P HASE , 110/220V M OTOR ( PRE - WIRED TO 110V)

• A PPROX . S HIPPING W EIGHT : 220 LBS . • P RECISION G ROUND C AST I RON

T ABLE

MODEL G1022PRO

10" heavy-duty table saw

with Shop fox ® classic fence

MODEL G1023SL

10" LEFT-TILTING SUPER

HEAVY-DUTY TABLE SAW

• 2 H.P. MOTOR

• P RECISION GROUND TABLE & WINGS

• W IDE & STABLE STAND

• 5 ⁄ 8 " X 1 1 ⁄ 4 " BALL BEARING ARBOR

• 37" TABLE HEIGHT

• 3 1 ⁄ 8 " CUTTING CAPACITY AT 90°,

2 1 ⁄ 8 " AT 45°

• S EE THRU BLADE GUARD

• T ABLE HAS BEVELED EDGE & T- SLOTS

• 27 1 ⁄ 8 " X 40 5 ⁄ 8 " TABLE SIZE

• P RECISION S HOP F OX ® F ENCE

• C AST IRON MITER GAUGE ADJUSTS TO

ELIMINATE ANY PLAY IN MITER SLOT

• M ACHINED STEEL PULLEYS

• P OWER T WIST ® DRIVE BELT

• 4" DUST PORT • 25" RIP CAPACITY

• S MOOTHER ACTION HANDWHEELS

• S HIPPING WEIGHT APPROX .: 290 LBS .

• 3 H.P. SINGLE - PHASE , 220V MOTOR

• S OLID CAST IRON TABLE

• T ABLE HAS T- SLOTS SO YOUR MITER

GAUGE WILL NOT FALL OFF THE TABLE

WHEN RETRACTED

• T ABLE SIZE ( WITH 2 SOLID EXTENSION

WINGS ATTACHED ) IS 40 1 ⁄ 8 " X 27"

• E XTRA - LARGE HANDWHEELS

• C UTTING CAPACITY : 8" LEFT AND 26"

RIGHT OF BLADE

• M AXIMUM DEPTH OF CUT @ 90°: 3"

• M AXIMUM DEPTH OF CUT @ 45°: 2 1 ⁄ 8 "

• 5 ⁄ 8 " DIAMETER ARBOR IS LONG ENOUGH

TO ACCEPT DADO BLADES UP TO 13 ⁄ 16 "

• O NE - PIECE STEEL CABINET - TYPE STAND

• M AGNETIC SAFETY SWITCH IS STANDARD

• A LL SEALED BALL BEARING CONSTRUCTION

• T RIPLE V- BELT DRIVE

• P OWDER COATED PAINT

• S HIPPING WEIGHT APPROX . 430 LBS .

I NCLUDES

SHOP FOX ®

C LASSIC

F ENCE !

ONLY

$ 325 00

$55 S HIPPING

A NYWHERE IN L OWER 48 S TATES

F ULLY

A DJUSTABLE

C AST I RON

M ITER G AUGE

ONLY

$ 550 00

$75 S HIPPING

A NYWHERE IN L OWER 48 S TATES

INTRODUCTORY

PRICE

$ 895 00

$75 S HIPPING

A NYWHERE IN L OWER 48 S TATES

MODEL G7947

12 Speed 17"

floor Drill Press

• 1 H.P., S INGLE P HASE , 110V/220V M OTOR

• 12 S PEEDS : 210-3300 RPM

• O VERALL H EIGHT : 64 1 ⁄ 2 " • S WING : 17"

• D RILL C HUCK : 5 ⁄ 8 " • D RILLING C APACITY : 1" S TEEL

• S PINDLE T APER : MT #3 • S PINDLE T RAVEL : 4 3 ⁄ 4 "

• T ABLE S IZE : 13 5 ⁄ 8 " S Q .

• P RECISION G ROUND C AST I RON T ABLE

• T ABLE T ILT : 90˚ IN B OTH D IRECTIONS

• A PPROX . S HIPPING W EIGHT : 275 LBS .

MODEL G1066

24" Drum Sander

• 5 H.P., 220V D RUM M OTOR D RIVES 2 A LUMINUM S ANDING D RUMS

• 1 ⁄ 4 H.P. C ONVEYOR M OTOR GIVES AN 11 FPM R ATE OF F EED

• 2 B UILT - IN 4" D UST P ORTS FOR E ASY H OOK - UP TO C OLLECTION S YSTEM

• A LL S TEEL AND B ALL B EARING C ONSTRUCTION

• S TATE - OF - THE -A RT C OMPUTER B ALANCED D RUMS • A PPROX . S HIPPING

• H ANDLES S TOCK UP TO 23 1 ⁄ 2 " WIDE X 4 1 ⁄ 4 " THICK

MODEL G9983

15" wide-belt sander

(open end)

• O VERALL DIMENSIONS : 61 3 ⁄ 4 "H X

32 1 ⁄ 2 "D X 35"W

• C ONVEYOR S PEED 13 & 16.4

F.P.M.

• B ELT FEED MOTOR : 1 ⁄ 4 H.P.

• S ANDING BELT MOTOR : 5 H.P.

• R EQUIRES SINGLE - PHASE , 220V

ELECTRICAL AND 50-70 PSI AIR

• I NCLUDES EXTENDED SUPPORT

BAR FOR WIDE BOARDS

• A PPROX . SHIPPING WEIGHT :

1,000 LBS .

W EIGHT : 430 LBS .

B UILT -I N L IGHT ! ( BULB NOT INCLUDED )

ONLY

$ 375 00

$75 S HIPPING

A NYWHERE IN L OWER 48 S TATES

ONLY

$ 1095 00

$75 S HIPPING

A NYWHERE IN L OWER 48 S TATES

MODEL G1029

2 H.P. Dust Collector

ONLY

$ 2,795 00

$200 S HIPPING

A NYWHERE IN L OWER 48 S TATES

• M OTOR A MP D RAW : 12 A MPS (220V ONLY )

• 2 H.P., 220V, S INGLE -P HASE M OTOR

• R.P.M.: 3450

• S TANDARD B AG F ILTRATION : 30 M ICRON

• P ORTABLE B ASE S IZE : 21 1 ⁄ 2 " X 33 1 ⁄ 2 "

• A IR S UCTION C APACITY : 1550 C.F.M.

• S TATIC P RESSURE : 12.3"

• A PPROX . S HIPPING W EIGHT : 130 LBS .

1997

MODEL G9922

Oscillating Spindle Sander

MODEL G1071

Oscillating Spindle Sander

• 1 H.P., S INGLE P HASE , 110/220V, TEFC M OTOR

• P RECISION G ROUND C AST I RON 25" X 25" T ABLE T ILTS TO 45°

• S TROKE L ENGTH : 1 1 ⁄ 2 "

• 1 ⁄ 2 H.P., S INGLE P HASE , 4.6 A MP , TEFC M OTOR

• G ROUND C AST I RON 14 1 ⁄ 2 " X 14 1 ⁄ 2 " T ABLE T ILTS TO 45°

• S TROKE L ENGTH : 1"

• B UILT - IN 2" D UST C OLLECTION P ORT

• F LOOR - TO -T ABLE H EIGHT : 35 1 ⁄ 2 "

• B UILT - IN 4" D UST C OLLECTION P ORT

• 1725 R.P.M. S PINDLE S PEED

• S PINDLE O SCILLATES AT 72 S.P.M.

• 10 T APERED AND T HREADED S PINDLE S IZES

• P ERMANENTLY L UBRICATED

B ALL B EARINGS

• I NCLUDES 100 G RIT S LEEVE FOR

E ACH S PINDLE , M ITER G AUGE AND

W RENCH S ET

• A PPROX . S HIPPING W EIGHT : 300 LBS .

F REE C YCLONE S EPARATOR !

• F LOOR - TO -T ABLE H EIGHT : 39 1 ⁄ 2 "

• 3450 R.P.M. S PINDLE S PEED

• S PINDLE O SCILLATES AT

64 S TROKES -P ER -M INUTE

• S HIELDED & P ERMANENTLY

L UBRICATED B ALL B EARINGS

• I NCLUDES 80 G RIT S LEEVE

FOR S PINDLE , M ITER G AUGE

AND W RENCH S ET

• A PPROX . S HIPPING W EIGHT : 95 LBS .

ONLY

$ 249 95

$55 S HIPPING

A NYWHERE IN L OWER 48 S TATES

ONLY

$ 175 00

$30 S HIPPING

A NYWHERE IN L OWER 48 S TATES

ONLY

$ 525 00

$75 S HIPPING

A NYWHERE IN L OWER 48 S TATES

OVER 10,000 PRODUCTS AVAILABLE ONLINE!

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CIRCLE NO. 106 ON FREE INFORMATION CARD.

contents

TOOLS AND TECHNIQUES

18 Thumb-saving Push Stick

TRICKS OF THE TRADE

This thoughtful and simple push stick keeps your thumb

from slipping onto the blade. Also, build a simple ammo-

nia fuming chamber and protect small blades from rust.

26 Bosch Sander Eats its Dust

TOOL TEST

Bosch’s latest 5" random-orbit sander removes stock

quickly, yet keeps the dust out of your lungs. Also tested:

Freud’s router-table fence and Bench Dog’s ProLift.

28 Band-sawn Pencil Posts

INGENIOUS JIGS

There are several ways to cut octagonal pencil posts for

the traditional bed featured in this issue. Here’s a method

for woodworkers who like working on the band saw.

By Nick Engler

31 Jet’s JPM-13 Planer/Molder

ENDURANCE TEST

Priced between a portable planer and a 15" model, the Jet

JPM-13 has big-planer features and the ability to cut miles

of moulding. Find out how ours fared after years of use.

42 Premium Plunge Routers

These mid-sized plungers have ﬁnesse, guts and lots of

features. We test four of the most popular models to ﬁnd

out who has the smoothest and most accurate machine.

46 Tape Measures

The lowly tape measure is the difference between parts

that ﬁt and parts that make you throw a ﬁt. Buy a good

tape measure. Here’s how.

48 Parallel-jaw Clamps

Until recently, Bessey K-bodies were the parallel-jaw

clamp of choice. Gross Stabil and Jorgensen now hope to

dethrone the red leader with new lines of clamps. We

strip them down and clamp them up to get some answers.

58 Resawing With the Band Saw

The trick to effortless resawing is choosing the right

blade, tuning up your saw and aligning the fence properly.

Here’s how to do all three like a pro.

By Lonnie Bird

68 Arts & Crafts Finish

You don’t have to fume your projects with ammonia to

get a rich turn-of-the-century ﬁnish. We show you how to

get great results using dye and glaze.

www.popwood.com 3

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