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Georgia-Pacific Pressure Treated Lumber Project: Bike Rack
Another Do-It-Yourself Project from Georgia-Pacific
Bike Rack
Pressure Treated Lumber
Instructions
1. Plan your bike rack carefully considering the height, length and
number of bicycles you wish to accommodate. You can adjust these
plans to your exact specifications.
2. Cut lumber to size allowing for an additional 2 1 2 * for the four outside
pickets, as they will be set into the ground to support the rack.
3. Determine the length of the rack by allowing 2 1 2 * for each bicycle and
cut four pieces to serve as the horizontal supports.
4. Locate the placement of the vertical uprights so that these supports
will accept the width of your bike’s tire and rim on one piece and then
transfer these measurements to the other three.
5. Drill a 7 8 9 hole 3 4 9 deep on the outside edge of the two bottom pieces.
(Tip: Use tape to mark drill bit so you don’t exceed 3 4 9 .) This will serve
as a countersink for the washers and nuts.
6. Drill 3 8 9 hole through all the horizontal pieces.
7. Cut the vertical pickets you will need to the desired height. Remember
to allow for the longer sections on the end.
8. From the top of each vertical picket measure down 2 1 4 9 and mark
on center.
9. Drill a 7 8 9 hole 3 4 9 into wood for countersink followed by the 3 8 9 hole
through the picket.
10. Using one of the shorter pickets, measure 3 4 9 up from the bottom,
mark on center and transfer these to the four longer outside pieces.
Bike Rack
You can custom build this attractive
outdoor bike rack to your exact specifica-
tions. Pressure treated lumber assures you
years of use, and its clean wooden lines
are a plus for any landscape.
Tools
• Saw for cutting lumber
• Drill with 7 8 9 and 3 8 9 bits
• Hack saw
• Socket wrench
• Posthole digger or shovel
• Level
(Instructions continued on page 2)
Picket
Base
Spacer
Threaded Rod
Georgia-Pacific Corporation makes no warranties
expressed or implied, regarding this plan and
specifically disclaims the warranties of mer-
chantability and fitness for a particular purpose.
Check with an architect or a building expert to
make sure that this plan is appropriate to your
situation and meets local building codes. Read
carefully the consumer information sheet on
pressure treated wood before starting construction.
Materials Needed
• 15–2 9 x2 9 x8 * pressure treated pine
• 8 1 2 * of 15 16 9 threaded metal rods cut to
nine 11 1 4 9 sections
Washer and nut on each end
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Did you know?
Pressure treated wood may be
painted or stained to match any
outdoor color scheme. High-quality
latex-based paints and oil or latex
stains are recommended. Make sure
the wood is dry and free from surface
deposits before applying any coating.
Water repellent coatings can be
applied to enhance the long-term
weathering performance.
Only wood that is visibly clean and
free of surface residue should be used
for patios, decks and walkways.
To help maximize surface protec-
tion and to keep your wood looking
better longer, GP recommends
applying a surface water repellent
every two years.
11. Drill for countersink and follow with the
3 8 9 hole through the verticals.
12. Cut spacer blocks 1 1 2 9 x 1 1 2 9 x 2 9 . There
should be one spacer for each vertical
upright. Drill 3 8 9 hole on center in each
block.
13. Cut the threaded rod into 11 1 4 9 sections.
(Make sure nuts are on the rod before
you cut to 11 1 4 9 . This makes rethreading
easier.) Assemble the rack using the
threaded lengths of rod at the bottom
secured from either side with nuts. The
top is held with 5 16 9 bolts and nuts.
14. Determine the location for the bike rack
in your yard. Dig two holes 2 * deep and 6 9
in diameter where the outside vertical
support posts will be placed. Fill the bot-
tom of the hole with 6 9 of gravel for
drainage. Set and level the bike rack. Fill
the hole with concrete and allow to set.
Replace fill dirt and turf.
Drilling Jig
3 7 8 9 between holes
Questions and Answers
Q
Picket
What kinds of projects are ideal for
pressure treated wood?
A
Choose GP pressure treated wood for decks,
porches, gazebos, planters, arbors and other
outdoor structures. You’ll enjoy the beauty of
wood plus long-lasting performance.
If you don’t have a drill press, your bike rack will be easier
to assemble if you make this jig to keep drill straight.
Q
How do I dispose of unused wood?
A
Scraps and sawdust should be disposed
with ordinary trash. Do not burn treated
wood, as toxic materials may be produced
as part of the smoke or ashes.
Q
What is ACQ?
A
Alkaline Copper Quaternary (ACQ) is a
chemical solution used as a preservative
treatment for wood to help provide long-
term protection from rot, decay and termites.
The main active ingredient in ACQ is copper,
which has long been established as the
most cost-effective preservative component
used in preserving timber. Quaternary acts
as the co-biocide in the ACQ preservative,
providing additional protection from decay,
fungi and termite attack that copper alone
would not control. Copper and quaternary
solutions similar to ACQ are used for the
control of fungi and bacteria in swimming
pools and spas.
Q
How long has ACQ been in use?
For the latest information
about pressure treated wood,
visit www.gp.com, or call
1-800-282-0600.
A
For more than a decade, ACQ has been
used in neighborhood playgrounds, back-
yards and other outdoor projects.
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Safety Dispatch
Build Safely with
Pressure Treated Wood
Whether you’re building a new planter
or replacing your deck, Georgia-Pacific
pressure treated wood is the high
performance decking choice.The projects
you build with Georgia-Pacific pressure
treated wood products should last a long
time. So, it makes good sense to build in a
craftsman-like manner. Here are some helpful
tips to make your job easier and look better.
coated fasteners should conform to ASTM
Standard A153 and hot-dipped galvanized
coated connectors should conform to
ASTM Standard A653 (Class G-185). In
demanding applications, such as treated
wood foundations and playground equip-
ment, use of stainless steel fasteners and
connectors should be utilized and may be
required by building codes.
Electroplated galvanized fasteners
are not recognized as being corrosion
resistant for exterior applications.
Aluminum should not be used in
direct contact with ACQ treated wood.
3. Drill pilot holes
Especially when nailing near the edge or
end of a board, it’s a good idea to drill pilot
holes for your fasteners.
4. Butt boards tightly
Butt decking boards together firmly. As
drying occurs, some shrinkage can be
expected.
5. Apply a weather resistant finish.
Any exposed wood, pressure treated or
not, should be protected from the weather.
Application of a finish coat of clear or
semi-transparent water-repellent stain
will help to minimize warping, checking
or splitting. The finish coat should be
applied immediately to untreated wood
and to pressure treated wood as soon as
the surface is dry.
1. Recommended Fasteners
Use only hot-dipped galvanized or stainless
steel fasteners, connectors and hardware
to help safeguard the structural integrity
of projects built with ACQ treated wood.
As a minimum requirement for use with
ACQ treated wood, hot-dipped galvanized
2. Nail bark side up
Always nail boards bark side up (annual
rings arc upward) to reduce cupping.
Nail thin boards to thicker boards to help
maintain structural integrity.
Safety First
Pressure treated wood is easy
to work with. The following
simple safety procedures are
recommended.
• Do not burn treated wood. Toxic
materials may be produced as part
of the smoke or ashes.
• Clean up scraps and sawdust after
construction and dispose by
ordinary trash collection.
• Gloves should be worn to protect
against splinters and abrasions.
• A dust mask should be worn when
sawing, machining or sanding any
wood to reduce the inhalation of
wood dust.Whenever possible these
operations should be performed
outdoors to avoid indoor accumula-
tions of airborne sawdust from
treated wood.
• Appropriate eye protection should
be worn to reduce the potential for
eye injury from wood dust or particles
and flying debris during machining
and construction.
• After working with pressure treated
wood, thoroughly wash your hands
and exposed areas thoroughly with
mild soap and water before eating,
drinking or using tobacco products.
• Because preservatives or sawdust
may accumulate on clothes, they
should be laundered before reuse.
Wash work clothes separately from
other clothing or household items
with which you may have contact.
• Treated wood should not be used
where it may come into direct or
indirect contact with drinking water,
except for uses involving incidental
contact such as fresh water docks
and bridges.
Use Site Precautions
ACQ treated wood may be used both inside
residences (should be clean and free of
surface residues) and outdoors. However, it
should not be used in or on sites where it
could come into contact with food, animal
feed or drinking water.
Examples of such sites are as follows:
1. Structures for storage or handling animal
feed, (grain, silage, etc.) such as silos, feed
troughs or bunks.
2. Use as kitchen countertops or cutting boards.
3. Use in construction of those portions of
beehives which may come into contact with
the honey.
4. Structures that would be in direct or
indirect contact with drinking water, except
for uses involving incidental contact such
as residential fresh water docks and
bridges. ACQ treated lumber should not be
used in salt-water immersion applications.
5. Do not use ACQ treated lumber residues,
such as sawdust and shavings, as mulch.
Georgia-Pacific Corporation
Building Products
55 Park Place, N.E.
Atlanta, GA 30303
1-800 BUILD GP
www.gp.com/build
©2005 Georgia-Pacific Corporation. All rights reserved.
Printed in the U.S.A. 10/05.
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