Composite Bridge Design for Small and Medium Spans – Design Guide.pdf
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2701 KB
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Pobierz
Register of Illustration
ECSC Steel RTD Programme
project carried out with a financial grant of the
European Coal and Steel Community
Composite Bridge Design
for Small and Medium Spans
Design Guide
with standard solutions documented in drawings and static analysis
Contract Number:
7210-PR/113
Contractors:
Institute of Steel Construction, RWTH Aachen (D) – Co-ordinator
Centre Technique Industrielle de Construction Metallique, Paris (F)
Division of Steel Structures, Luleå University of Technology
(S)
Service Ponts et Carpentes, Université de Liège (B)
Institute for Steel and Composite Structures, BUGH Wuppertal (D)
ProfilARBED-Recherches, Esch-sur-Alzette (L)
Commencement Date:
01.07.1998
Completion Date:
31.12.2001
2002
Design Guide
Composite bridge design for small and medium spans
Page 3
REGISTER OF ILLUSTRATION .........................................................................................5
1 INTRODUCTION ...................................................................................................... 1-1
2 COMPOSITE BRIDGE CONCEPT........................................................................... 2-2
2.1
General .............................................................................................................................................................2-2
2.1.1
ECSC-Project: Composite bridge design for small and medium spans ...................................................2-2
2.1.2
Documents ...............................................................................................................................................2-4
2.2
Boundary Conditions ......................................................................................................................................2-4
2.2.1
Assumptions.............................................................................................................................................2-4
2.2.2
Standards..................................................................................................................................................2-4
2.3
Superstructure .................................................................................................................................................2-5
2.3.1
Static system ............................................................................................................................................2-5
2.3.2
Steel construction.....................................................................................................................................2-8
2.3.3
Shear connectors ......................................................................................................................................2-9
2.3.4
Slab ..........................................................................................................................................................2-9
2.3.5
Prefabricated elements .............................................................................................................................2-9
2.3.6
Cross girder and End-cross girder..........................................................................................................2-11
2.4
Design Charts.................................................................................................................................................2-12
2.4.1
Simple bridge with end supports pinned ................................................................................................2-13
2.4.2
Simple bridge with end supports clamped .............................................................................................2-16
2.4.3
Two-span bridge with end supports and the middle support pinned......................................................2-19
2.4.4
Two-span bridge with end supports clamped and the middle support pinned .......................................2-22
3 SOFTWARE ........................................................................................................... 3-25
4 ADVANCED STANDARD SOLUTIONS ................................................................ 4-28
4.1
Abutments ......................................................................................................................................................4-28
4.1.1
Abutments with expansion joints ...........................................................................................................4-28
4.1.2
Abutments without expansion joints......................................................................................................4-28
4.1.3
Prefabricated foundations ......................................................................................................................4-29
4.1.4
Integral abutments..................................................................................................................................4-30
4.2
Main Girder ...................................................................................................................................................4-32
4.2.1
Hybrid girder..........................................................................................................................................4-32
4.2.2
Studs as shear connectors.......................................................................................................................4-39
4.2.3
Dismountable shear connectors .............................................................................................................4-40
4.2.4
Bolted Connections of Girders in Span..................................................................................................4-43
4.2.5
Shear resistance of the girders ...............................................................................................................4-50
4.2.6
Lateral torsional buckling of the beams in service.................................................................................4-50
4.2.7
Detailing of the cross beams or cross braces .........................................................................................4-57
4.3
Concrete Deck................................................................................................................................................4-59
4.3.1
Joints in fully prefabricated slabs...........................................................................................................4-59
4.3.2
Concrete technology for prefabricated slabs and in situ concrete..........................................................4-61
4.3.3
Creep and shrinkage effects ...................................................................................................................4-66
4.3.4
Cracking of the joints and of the slabs ...................................................................................................4-67
4.3.5
Vibration of bridges ...............................................................................................................................4-67
4.4
Cross girder ...................................................................................................................................................4-68
4.4.1
Connection always in negative moment area.........................................................................................4-68
4.4.2
Connection in alternating moment area .................................................................................................4-68
Design Guide
Design Guide
Composite bridge design for small and medium spans
Page 4
4.4.3
Static design ...........................................................................................................................................4-69
4.4.4
Fatigue design [EC 3.1.1 – 6.2] .............................................................................................................4-71
4.4.5
Example .................................................................................................................................................4-71
4.4.6
Recommendations..................................................................................................................................4-73
4.5
Fabrication and Erection ..............................................................................................................................4-75
4.5.1
Girder Type Composite Bridges ............................................................................................................4-75
4.5.2
Prestressed Composite Girders ..............................................................................................................4-84
4.5.3
Lateral torsional buckling of the beams during erection ........................................................................4-86
5 EXAMPLES ............................................................................................................ 5-88
5.1
Composite Bridge with Partially Prefabricated Elements .........................................................................5-89
5.1.1
Static System..........................................................................................................................................5-89
5.1.2
Concrete Plate ........................................................................................................................................5-89
5.1.3
Hybrid Girder (inner beam) ...................................................................................................................5-90
5.1.4
Hybrid Girder (outer beam) ...................................................................................................................5-90
5.1.5
Shear Connectors ...................................................................................................................................5-91
5.1.6
Loads on the Structure ...........................................................................................................................5-91
5.1.7
Settings for the Calculation....................................................................................................................5-93
5.1.8
Design ..................................................................................................................................................5-105
5.1.9
Results of the Calculation (outer beam)...............................................................................................5-107
5.1.10
Design ..................................................................................................................................................5-110
5.2
Composite Bridge with Fully Prefabricated Elements .............................................................................5-112
5.2.1
Static System........................................................................................................................................5-112
5.2.2
Concrete Plate ......................................................................................................................................5-112
5.2.3
Girder in S 355.....................................................................................................................................5-113
5.2.4
Shear Connectors .................................................................................................................................5-113
5.2.5
Loads on the Structure .........................................................................................................................5-114
5.2.6
Settings for the Calculation..................................................................................................................5-115
5.2.7
Results of the Calculation ....................................................................................................................5-115
5.2.8
Design ..................................................................................................................................................5-124
ANNEX A: SOFTWARE CBD..............................................................................................1
ANNEX B: TENDER DRAWINGS .......................................................................................3
B.1
Two-span bridge using partially prefabricated elements................................................................................ 5
B.2
Simple bridge using fully prefabricated elements ........................................................................................... 7
B.2.1
Simple bridge using fully prefabricated elements (Drawing 1) .................................................................. 7
B.2.2
Simple bridge using fully prefabricated elements (Drawing 2) .................................................................. 9
Design Guide
Design Guide
Composite bridge design for small and medium spans
Page 5
R
EGISTER OF
I
LLUSTRATION
F
IGURE
2-1: D
ESIGN
C
HART
: S
IMPLE
B
RIDGE
, HEA,
B
= 1.80
M
,
SUPPORTS PINNED
.................................................2-13
F
IGURE
2-2: D
ESIGN
C
HART
: S
IMPLE
B
RIDGE
, HEB,
B
= 1.80
M
,
SUPPORTS PINNED
.................................................2-13
F
IGURE
2-3: D
ESIGN
C
HART
: S
IMPLE
B
RIDGE
, HEM,
B
= 1.80
M
,
SUPPORTS PINNED
................................................2-14
F
IGURE
2-4: D
ESIGN
C
HART
: S
IMPLE
B
RIDGE
, HEA,
B
= 2.67
M
,
SUPPORTS PINNED
.................................................2-14
F
IGURE
2-5: D
ESIGN
C
HART
: S
IMPLE
B
RIDGE
, HEB,
B
= 2.67
M
,
SUPPORTS PINNED
.................................................2-15
F
IGURE
2-6: D
ESIGN
C
HART
: S
IMPLE
B
RIDGE
, HEM,
B
=
2.67
M
,
SUPPORTS PINNED
................................................2-15
F
IGURE
2-7: D
ESIGN
C
HART
: S
IMPLE
B
RIDGE
, HEA,
B
= 1.80
M
,
SUPPORTS CLAMPED
.............................................2-16
F
IGURE
2-8: D
ESIGN
C
HART
: S
IMPLE
B
RIDGE
, HEB,
B
= 1.80
M
,
SUPPORTS CLAMPED
.............................................2-16
F
IGURE
2-9: D
ESIGN
C
HART
: S
IMPLE
B
RIDGE
, HEM,
B
= 1.80
M
,
SUPPORTS CLAMPED
.............................................2-17
F
IGURE
2-10: D
ESIGN
C
HART
: S
IMPLE
B
RIDGE
, HEA,
B
= 2.67
M
,
SUPPORTS CLAMPED
.............................................2-17
F
IGURE
2-11: D
ESIGN
C
HART
: S
IMPLE
B
RIDGE
, HEB,
B
= 2.67
M
,
SUPPORTS CLAMPED
.............................................2-18
F
IGURE
2-12: D
ESIGN
C
HART
: S
IMPLE
B
RIDGE
, HEM,
B
= 2.67
M
,
SUPPORTS CLAMPED
.............................................2-18
F
IGURE
2-13: D
ESIGN
C
HART
: T
WO
-
SPAN
B
RIDGE
, HEA,
B
= 1.80
M
,
SUPPORTS PINNED
...........................................2-19
F
IGURE
2-14: D
ESIGN
C
HART
: T
WO
-
SPAN
B
RIDGE
, HEB,
B
= 1.80
M
,
SUPPORTS PINNED
............................................2-19
F
IGURE
2-15: D
ESIGN
C
HART
: T
WO
-
SPAN
B
RIDGE
, HEM,
B
= 1.80
M
,
SUPPORTS PINNED
...........................................2-20
F
IGURE
2-16: D
ESIGN
C
HART
: T
WO
-
SPAN
B
RIDGE
, HEA,
B
= 2.67
M
,
SUPPORTS PINNED
...........................................2-20
F
IGURE
2-17: D
ESIGN
C
HART
: T
WO
-
SPAN
B
RIDGE
, HEB,
B
= 2.67
M
,
SUPPORTS PINNED
............................................2-21
F
IGURE
2-18: D
ESIGN
C
HART
: T
WO
-
SPAN
B
RIDGE
, HEM,
B
= 2.67
M
,
SUPPORTS PINNED
...........................................2-21
F
IGURE
2-19: D
ESIGN
C
HART
: T
WO
-
SPAN
B
RIDGE
, HEA,
B
= 1.80
M
,
END SUPPORTS CLAMPED
.................................2-22
F
IGURE
2-20: D
ESIGN
C
HART
: T
WO
-
SPAN
B
RIDGE
, HEB,
B
= 1.80
M
,
END SUPPORTS CLAMPED
.................................2-22
F
IGURE
2-21: D
ESIGN
C
HART
: T
WO
-
SPAN
B
RIDGE
, HEM,
B
= 1.80
M
,
END SUPPORTS CLAMPED
................................2-23
F
IGURE
2-22: D
ESIGN
C
HART
: T
WO
-
SPAN
B
RIDGE
, HEA,
B
= 2.67
M
,
END SUPPORTS CLAMPED
.................................2-23
F
IGURE
2-23: D
ESIGN
C
HART
: T
WO
-
SPAN
B
RIDGE
, HEB,
B
= 2.67
M
,
END SUPPORTS CLAMPED
.................................2-24
F
IGURE
2-24: D
ESIGN
C
HART
: T
WO
-
SPAN
B
RIDGE
, HEM,
B
= 2.67
M
,
END SUPPORTS CLAMPED
................................2-24
F
IGURE
3-1: P
ULL
-
DOWN MENUS OF THE MAIN MENU
.................................................................................................3-25
F
IGURE
4-1: P
REFABRICATED BACK
-
WALL WITH SIDE
-
WINGS
,
USED FOR A COMPOSITE BRIDGE
.................................4-28
F
IGURE
4-2: P
REFABRICATED PIERS USED TO MINIMISE THE CONSTRUCTION TIME
.....................................................4-29
F
IGURE
4-3: B
RIDGE WITH INTEGRAL ABUTMENTS
. ....................................................................................................4-30
F
IGURE
4-4: C
ROSS SECTION OF A BRIDGE WITH INTEGRAL ABUTMENTS
. E
IGHT
X-
SHAPED STEEL PILES
180
X
24
MM CARRY THE VERTICAL LOAD
..............................................................................................4-31
F
IGURE
4-5: E
LEVATION OF THE BRIDGE SHOWN IN
F
IGURE
3-5,
WHERE THE STEEL PILES ARE POSITIONED IN A
STRAIGHT LINE
........................................................................................................................................4-31
F
IGURE
4-6:
BENDING MOMENT RESISTANCE OF A PLASTIC SECTION FOR A STEEL AND COMPOSITE BEAM
.................4-34
F
IGURE
4-7:
BENDING MOMENT RESISTANCE OF AN ELASTIC SECTION FOR A CLASS
3
STEEL AND COMP
.
SECTION
.....4-34
F
IGURE
4-8:
BENDING MOMENT RESISTANCE OF AN ELASTIC SECTION FOR A CLASS
4
STEEL AND COMP
.
SECTION
.....4-35
F
IGURE
4-9: C
OPE HOLES IN HYBRID GIRDERS
............................................................................................................4-37
F
IGURE
4-10: C
IRCULAR AND MOUTH SHAPED COPE HOLES
.........................................................................................4-38
F
IGURE
4-11: R
EDUCTION FACTOR
ζ
.
..........................................................................4-52
. ...............................................................................................................4-54
F
IGURE
4-23: C
ROSS
-
SECTION AND LOADING CONDITIONS
...........................................................................................4-55
F
IGURE
4-24: C
ROSSBEAM MADE OUT OF HOT ROLLED
UPE 300. ................................................................................4-58
F
IGURE
4-25: C
ROSSBEAM USING
UPE 300
AND
L 100
X
100
X
10. ................................................................................4-58
F
IGURE
4-26: S
CALED MODEL OF FULLY PREFABRICATED CONCRETE ELEMENTS
,
SHOWING THE OVERLAPPING
CONCRETE TONGUES
. ..............................................................................................................................4-59
F
IGURE
4-27: T
YPICAL SOLUTION OF ONE WAY TO REINFORCE THE CONCRETE TONGUES
.............................................4-59
F
IGURE
4-28: F
ULLY PREFABRICATED CONCRETE ELEMENT
. ........................................................................................4-60
F
IGURE
4-29: S
ECTION OF ELEMENT AND STEEL BEAM
. ................................................................................................4-60
β
Design Guide
P
IN CASE OF PARTIALLY OR TOTALLY PREFABRICATED SLABS
.............................4-40
F
IGURE
4-12: D
ISMOUNTABLE SHEAR CONNECTION
.....................................................................................................4-40
F
IGURE
4-13: M
ODEL FOR THE DETERMINATION OF LONGITUDINAL SHEAR RESISTANCE
.............................................4-41
F
IGURE
4-14: B
OLTED CONNECTION OF TWO GIRDERS FOR MULTI
-
BEAM BRIDGES
.......................................................4-43
F
IGURE
4-15: P
OSITIVE RESISTANCE OF A BOLTED CONNECTION FOR ELASTIC DESIGN
.................................................4-45
F
IGURE
4-16: R
ESISTANCE OF A BOLTED CONNECTION FOR ELASTIC DESIGN
(
NEGATIVE MOMENT
) .............................4-46
F
IGURE
4-17: F
AILURE ZONE OF THE WEB
....................................................................................................................4-46
F
IGURE
4-18: S
UGGESTED POSITION OF A BOLTED CONNECTION
..................................................................................4-49
F
IGURE
4-19: T
YPICAL MOMENT DISTRIBUTION OF BENDING MOMENT CLOSE TO A PIER
. .............................................4-51
F
IGURE
4-20: D
EFINITION OF SYSTEM AND NOTATIONS
. S
IS THE CENTRE OF GRAVITY OF THE STRUCTURAL STEEL
SECTION AND
M
IS ITS SHEAR CENTRE
. ...................................................................................................4-51
F
IGURE
4-21: D
EFINITION OF ROTATIONAL RESTRAINT STIFFNESS C
κ
F
IGURE
4-22: E
FFECTIVE LENGTH FACTOR
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