Grizzly700-Service-manual-301-400.pdf

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FUEL TANK
FI
3
(6)
7 Nm (0.7 m • kg, 5.1 ft • Ib)
4
2
5
9
(4)
6
New
8
5
11
7
12
1
10
7 Nm (0.7 m • kg, 5.1 ft • Ib)
Order
Job/Part
Q’ty
Remarks
11
Fuel tank shield
1
12
Damper
2
For installation, reverse the removal pro-
cedure.
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FUEL TANK
FI
REMOVING THE FUEL TANK
1. Extract the fuel in the fuel tank through the
fuel tank cap with a pump.
2. Remove:
• fuel hose connector holder
• fuel hose
CAUTION:
• Be sure to disconnect the fuel hose by
hand. Do not forcefully disconnect the
hose with tools.
• Although the fuel has been removed from
the fuel tank be careful when removing
the fuel hose, since there may be fuel
remaining in it.
NOTE:
• When removing the fuel hose from the fuel
pump, remove the fuel hose connector
holder first, and next, insert a slotted head
screwdriver etc. in the slot part a of the fuel
hose connector cover 1 , then slide it in the
direction of the arrow, and remove the fuel
hose.
• To remove the fuel hose from the throttle
body, slide the fuel hose connector cover 2
on the end of the hose in direction of the
arrow shown, press the two buttons 3 on the
sides of the connector, and then remove the
hose.
• Before removing the hose, place a few rags
in the area under where it will be removed.
3. Remove:
• fuel tank
NOTE:
Do not set the fuel tank down on the installa-
tion surface of the fuel pump. Be sure to lean
the fuel tank against a wall or like.
REMOVING THE FUEL PUMP
1. Remove:
• fuel pump bracket
• fuel pump
• fuel pump gasket
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FUEL TANK
FI
CAUTION:
• Do not drop the fuel pump or give it a
strong shock.
• Do not touch the base section of the fuel
sender.
CHECKING THE FUEL PUMP BODY
1. Check:
• fuel pump body
Obstruction Clean.
Cracks/damage Replace the fuel pump
assembly.
CHECKING THE ROLLOVER VALVE
1. Check:
• rollover valve
Damage/faulty Replace.
INSTALLING THE FUEL PUMP
1. Install:
• fuel pump gasket
• fuel pump
• fuel pump bracket
New
7 Nm (0.7 m · kg, 5.1 ft · lb)
NOTE:
• Do not damage the installation surface of the
fuel tank when installing the fuel pump.
• Always use a new fuel pump gasket.
• Install the fuel pump in the direction shown in
the illustration.
• Install the fuel pump bracket by aligning the
projection a on the fuel pump with the pro-
jection on the fuel tank.
• Tighten the nuts to the specified torque in the
proper tightening sequence as shown.
6 - 31
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FUEL TANK
FI
INSTALLING THE FUEL HOSE
1. Install:
• fuel hose
• fuel hose connector holder 1
• fuel pump coupler
CAUTION:
When installing the fuel hose, make sure
that it is securely connected, and that the
fuel hose holder is in the correct position,
otherwise the fuel hose will not be properly
installed.
NOTE:
• Install the fuel hose connector holder 1
securely onto the fuel pump until a distinct
“click” is heard, and then make sure that it
does not come loose.
• To install the fuel hose onto the throttle body,
slide the fuel hose connector cover 2 on the
end of the hose in direction of the arrow
shown.
6 - 32
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THROTTLE BODY
FI
EAS00909
THROTTLE BODY
LS
8
4
New
7
10
1
2
12
11
13
5
3
6
9
9
3 Nm (0.3 m • kg, 2.2 ft • Ib)
Order
Job/Part
Q’ty
Remarks
Removing the throttle body
Remove the parts in the order listed.
Air filter case
Refer to “ AIR FILTER CASE ” in chapter
3.
Coolant
Drain.
Refer to “CHANGING THE COOLANT” in
chapter 3.
1
Intake air pressure sensor coupler
1 Disconnect.
2
Throttle position sensor coupler
1 Disconnect.
3
Breather hose (air filter case to throttle
body)
1
4
Breather hose (air filter case to fast idle
plunger unit)
1
5
Fast idle plunger outlet hose
1 Disconnect.
6
Fast idle plunger inlet hose
1 Disconnect.
7
Throttle cable housing cover
1
8
Throttle cable
1 Disconnect.
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