Mazda 6 Workshop Manual 2003.pdf

Mazda6

Workshop

Manual

Supplement

CONTENTS

Title

Section

General Information

L8, LF, L3

Engine

MZR–CD (RF Turbo)

Lubrication System

FOREWORD

This manual contains on-vehicle service

and diagnosis for the Mazda6.

Cooling System

Fuel and Emission Control

Systems

L8, LF, L3

MZR–CD (RF Turbo)

For proper repair and maintenance,

a thorough familiarization with this manual

is important, and it should always be kept

in a handy place for quick and easy

reference.

Engine Electrical System

Clutch

G35M–R

Manual Transaxle

All the contents of this manual, including

drawings and specifications, are the latest

available at the time of printing.

As modifications affecting repair or

maintenance occur, relevant information

supplementary to this volume will be made

available at Mazda dealers. This manual

should be kept up-to-date.

A65M–R

FN4A–EL

Automatic Transaxle

JA5AX–EL

Propeller Shaft

Front and Rear Axles

Mazda Motor Corporation reserves

the right to alter the specifications and

contents of this manual without obligation

or advance notice.

may be reproduced or used in any form or

by any means, electronic or

mechanical—including photocopying and

recording and the use of any kind of

information storage and retrieval

system—without permission in writing.

Steering System

Braking System

Suspension

Body

Body Electrical System

Heater and Air Conditioner Systems

Mazda Motor Corporation

HIROSHIMA, JAPAN

Technical Data

APPLICATION:

This manual is applicable to vehicles

beginning with the Vehicle Identification

Numbers (VIN), and related materials shown

on the following page.

Special Tools

There are explanation given only for the sections

marked with shadow ( ).

PRINTED IN THE NETHERLANDS, JULY 2003

1789–1E–03G

VEHICLE IDENTIFICATION NUMBERS (VIN)

European (L.H.D. U.K.) specs.

JMZ GG12R20# 100001—

JMZ GG12T20# 100001—

JMZ GG14R20# 100001—

JMZ GG14T20# 100001—

JMZ GY19R20# 100001—

JMZ GY19T20# 100001—

RELATED MATERIALS

Mazda6 Training Manual

(European (L.H.D. U.K.), GCC specs.) . . . . . . . . . . . . 3359–1*–02C

Mazda6 Workshop Manual

(European (L.H.D. U.K.), GCC specs.) . . . . . . . . . . . . 1730–1*–02C

Mazda6 Workshop Manual Supplement

(European (L.H.D. U.K.), GCC specs.) . . . . . . . . . . . . 1749–1*–02G

Mazda6 Workshop Manual Supplement

(European (L.H.D. U.K.), GCC specs.) . . . . . . . . . . . . 1776–10–03G

Engine Workshop Manual MZR–CD (RF Turbo) . . . . . 1744–1E–02D

Manual Transaxle Workshop Manual A65M–R . . . . . . 1739–1E–02D

Mazda6 Wiring Diagram

(European (L.H.D.), GCC specs.) . . . . . . . . . . . . . . . . 5558–1*–02G

Mazda6 Wiring Diagram Supplement

(European (L.H.D.), GCC specs.) . . . . . . . . . . . . . . . . 5575–10–03A

Mazda6 Wiring Diagram

(U.K. specs.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5559–1*–02G

Mazda6 Wiring Diagram Supplement

(U.K. specs.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5576–10–03A

Mazda6 Bodyshop Manual

(European (L.H.D. U.K.), GCC specs.) . . . . . . . . . . . . 3360–1*–02C

Mazda6 Bodyshop Manual Supplement Wagon

(European (L.H.D. U.K.), Australian,

General (L.H.D. R.H.D.) specs.). . . . . . . . . . . . . . . . . . 3368–1*–02I

EOBD Training Manual

(General (L.H.D. R.H.D.) specs.) . . . . . . . . . . . . . . . . . 3345–1*–00B

* : Indicates the printing location

E: Europe

0: Japan

WARNING

Servicing a vehicle can be dangerous. If you have not received

service-related training, the risks of injury, property damage, and

failure of servicing increase. The recommended servicing procedures

for the vehicle in this workshop manual were developed with

Mazda-trained technicians in mind. This manual may be useful to

non-Mazda trained technicians, but a technician with our

service-related training and experience will be at less risk when

performing service operations. However, all users of this manual are

expected to at least know general safety procedures.

This manual contains "Warnings" and "Cautions" applicable to risks

not normally encountered in a general technician's experience.

They should be followed to reduce the risk of injury and the risk that

improper service or repair may damage the vehicle or render it unsafe.

It is also important to understand that the "Warnings" and "Cautions"

are not exhaustive. It is impossible to warn of all the hazardous

consequences that might result from failure to follow the procedures.

The procedures recommended and described in this manual are

effective methods of performing service and repair. Some require tools

specifically designed for a specific purpose. Persons using procedures

and tools which are not recommended by Mazda Motor Corporation

must satisfy themselves thoroughly that neither personal safety nor

safety of the vehicle will be jeopardized.

The contents of this manual, including drawings and specifications, are

the latest available at the time of printing, and Mazda Motor Corporation

reserves the right to change the vehicle designs and alter the contents

of this manual without notice and without incurring obligation.

Parts should be replaced with genuine Mazda replacement parts or

with parts which match the quality of genuine Mazda replacement

parts. Persons using replacement parts of lesser quality than that of

genuine Mazda replacement parts must satisfy themselves thoroughly

that neither personal safety nor safety of the vehicle will be

jeopardized.

Mazda Motor Corporation is not responsible for any problems which

may arise from the use of this manual. The cause of such problems

includes but is not limited to insufficient service-related training, use of

improper tools, use of replacement parts of lesser quality than that of

genuine Mazda replacement parts, or not being aware of any revision

of this manual.

GENERAL INFORMATION

HOW TO USE THIS MANUAL ............................. GI-2

RANGE OF TOPICS .......................................... GI-2

VIN CODE ............................................................. GI-3

VIN CODE.......................................................... GI-3

NEW STANDARDS .............................................. GI-4

NEW STANDARDS TABLE ............................... GI-4

ABBREVIATIONS ................................................ GI-6

ABBREVIATIONS TABLE.................................. GI-6

SCHEDULED MAINTENANCE ............................ GI-7

SCHEDULED MAINTENANCE TABLE ............. GI-7

GI–1

HOW TO USE THIS MANUAL

RANGE OF TOPICS

B6E201000001101

This manual indicates only changes/additions, as it is supplemental to the related materials. Therefore it may

not contain the necessary reference service procedures to perform the service indicated in this manual.

End Of Sie

GI–2

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