GXV630,660,690.pdf

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INTRODUCTION
Thank you for purchasing a Honda engine. We want to help you to
get the best results from your new engine and to operate it safely.
This manual contains information on how to do that; please read it
carefully before operating the engine. If a problem should arise, or
if you have any questions about your engine, consult an
authorized Honda servicing dealer.
OWNER’S MANUAL
MANUEL DE L’UTILISATEUR
MANUAL DEL PROPIETARIO
All information in this publication is based on the latest product
information available at the time of printing. Honda Motor Co., Ltd.
reserves the right to make changes at any time without notice and
without incurring any obligation. No part of this publication may
be reproduced without written permission.
GXV630 · GXV660 · GXV690
This manual should be considered a permanent part of the engine
and should remain with the engine if resold.
Review the instructions provided with the equipment powered by
this engine for any additional information regarding engine
startup, shutdown, operation, adjustments or any special
maintenance instructions.
United States, Puerto Rico, and U.S. Virgin Islands:
We suggest you read the warranty policy to fully understand its
coverage and your responsibilities of ownership. The warranty
policy is a separate document that should have been given to you
by your dealer.
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects
or other reproductive harm.
SAFETY MESSAGES
Your safety and the safety of others are very important. We have
provided important safety messages in this manual and on the
engine. Please read these messages carefully.
CONTENTS
INTRODUCTION
.......................
.1
SPARK PLUG
......................
.10
A safety message alerts you to potential hazards that could hurt
you or others. Each safety message is preceded by a safety alert
symbol
SAFETY MESSAGES
................
.1
HELPFUL TIPS &
......................
SAFETY INFORMATION
..........
.2
SUGGESTIONS
.10
and one of three words, DANGER, WARNING, or
COMPONENT & CONTROL
................................
.....
STORING YOUR ENGINE .10
................
...
CAUTION.
TRANSPORTING
.12
LOCATION
.3
TAKING CARE OF
These signal words mean:
FEATURES
................................
.3
....
You WILL be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
BEFORE OPERATION
....................................
CHECKS
.4
Serial Number Location .13
Battery Connections for
....................
OPERATION
..............................
.4
You CAN be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
SAFE OPERATING
.....................
Electric Starter
.13
PRECAUTIONS
.4
Remote Control Linkage .14
Carburetor Modifications for
.....
.....
STARTING THE ENGINE
......
.4
You CAN be HURT if you don’t follow
instructions.
STOPPING THE ENGINE
......
.5
High Altitude Operation .14
Emission Control System
.........................
SETTING ENGINE SPEED .5
.....
.....
THE IMPORTANCE OF
....................
Information
.15
Each message tells you what the hazard is, what can happen, and
what you can do to avoid or reduce injury.
Air Index
..............................
.16
MAINTENANCE
.6
Specifications
.....................
.16
MAINTENANCE SAFETY
......
.6
Tuneup Specifications
........
.17
DAMAGE PREVENTION MESSAGES
SAFETY PRECAUTIONS
.......
.6
Quick Reference
.........................
MAINTENANCE
............................
Information
.17
You will also see other important messages that are preceded by
the word NOTICE.
SCHEDULE
.6
Wiring Diagrams
................
.17
REFUELING
...........................
.7
WARRANTY AND
DISTRIBUTOR/DEALER
.
ENGINE OIL
...........................
.7
This word means:
Recommended Oil
............
.7
Your engine or other property can be damaged if you
don’t follow instructions.
Oil Level Check
..................
.7
LOCATOR INFORMATION .18
CUSTOMER SERVICE
...................
.
Oil Change
.........................
.8
OIL FILTER
.............................
.8
INFORMATION
.18
The purpose of these messages is to help prevent damage to your
engine, other property, or the environment.
AIR CLEANER
........................
.9
Inspection
..........................
.9
Cleaning
............................
.9
2009 Honda Motor Co., Ltd. All Rights Reserved
ʵ
GXV630R·GXV660R·GXV690R
37Z6M600
00X37-Z6M-6000
ENGLISH
1
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SAFETY INFORMATION
SAFETY LABEL LOCATION
Understand the operation of all controls and learn how to stop
the engine quickly in case of emergency. Make sure the operator
receives adequate instruction before operating the equipment.
This label warns you of potential hazards that can cause serious
injury. Read it carefully.
If the label comes off or becomes hard to read, contact your Honda
servicing dealer for replacement.
Do not allow children to operate the engine. Keep children and
pets away from the area of operation.
Your engine’s exhaust contains poisonous carbon monoxide.
Do not run the engine without adequate ventilation, and never
run the engine indoors.
The engine and exhaust become very hot during operation.
Keep the engine at least 1 meter (3 feet) away from buildings
and other equipment during operation. Keep flammable
materials away, and do not place anything on the engine while it
is running.
WARNING LABEL
WARNING LABEL
For EU
Except EU
attached to
product
supplied
with product
supplied
with product
attached to
product
supplied
with product
supplied
with product
Gasoline is highly flammable and explosive.
Stop the engine and let cool before refueling.
The engine emits toxic poisonous carbon
monoxide gas. Do not run in an enclosed area.
Read Owner’s Manual before operation.
2
ENGLISH
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COMPONENT & CONTROL LOCATION
FEATURES
SCREEN GRID COVER
Fuel-cut Solenoid
OIL PRESSURE SWITCH
The engine is equipped with a fuel-cut solenoid that allows fuel to
flow to the carburetor main jet when the engine switch is in the ON
or START position and stops the flow of fuel to the main jet when
the engine switch is in the OFF position.
OIL FILLER CAP/
DIPSTICK
The engine must be connected to the battery to energize the fuel-
cut solenoid, allowing the engine to run. If the battery is
disconnected, fuel flow to the carburetor will stop.
OIL DRAIN BOLT
OIL FILTER
FUEL FILTER
SPARK PLUG
ELECTRIC STARTER
AIR CLEANER
SPARK PLUG
ENGLISH
3
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BEFORE OPERATION CHECKS
OPERATION
IS YOUR ENGINE READY TO GO?
SAFE OPERATING PRECAUTIONS
For your safety, and to maximize the service life of your
equipment, it is very important to take a few moments before you
operate the engine to check its condition. Be sure to take care of
any problem you find, or have your servicing dealer correct it,
before you operate the engine.
Before operating the engine for the first time, please review the
SAFETYINFORMATIONsection on page and the BEFORE
OPERATIONCHECKSon page .
2
4
For your safety, do not operate the engine in an enclosed area
such as a garage. Your engine’s exhaust contains poisonous
carbon monoxide gas that can collect rapidly in an enclosed area
and cause illness or death.
Improperly maintaining this engine, or failure to
correct a problem before operation, can cause a
malfunction in which you can be seriously hurt or
killed.
Exhaust contains poisonous carbon monoxide gas
that can build up to dangerous levels in closed areas.
Breathing carbon monoxide can cause
unconsciousness or death.
Always perform a pre-operation inspection before
each operation, and correct any problem.
Before beginning your pre-operation checks, be sure the engine is
level and the engine switch is in the OFF position.
Never run the engine in a closed, or even partly
closed area where people may be present.
Always check the following items before you start the engine:
Review the instructions provided with the equipment powered by
this engine for any safety precautions that should be observed
with engine startup, shutdown or operation.
Check the General Condition of the Engine
1.
Look around and underneath the engine for signs of oil or
gasoline leaks.
Do not operate the engine on slopes greater than 20°.
STARTING THE ENGINE
2.
Remove any excessive dirt or debris, especially around the
muffler.
1.
If the fuel tank is equipped with a valve, be sure the fuel valve is
in the OPEN or ON position before attempting to start the engine.
3.
Remove any objects or debris that may block the cooling air
intake at the screen grid cover. Running the engine with a
blocked air intake can cause engine damage.
2.
To start a cold engine, move the choke lever to the CLOSED
position.
4.
Look for signs of damage.
To restart a warm engine, leave the choke lever in the OPEN
position.
5.
Check that all shields and covers are in place, and all nuts, bolts,
and screws are tightened.
Some engine applications use a remote-mounted choke control
rather than the engine-mounted choke lever shown here. Refer
to the instructions provided with the equipment powered by this
engine for remote control information.
Check the Engine
1.
Check the fuel level. Starting with a full tank will help to
eliminate or reduce operating interruptions for refueling.
CHOKE LEVER
2.
Check the engine oil level (see page ). Running the engine
with a low oil level can cause engine damage.
7
3.
Check the air filter element (see page ) . A dirty air filter
element will restrict air flow to the carburetor, reducing engine
performance.
9
4.
Check the equipment powered by this engine.
Review the instructions provided with the equipment powered
by this engine for any precautions and procedures that should
be followed before engine startup.
CLOSED
OPEN
4
ENGLISH
374940655.007.png
3.
Move the throttle lever away from the SLOW position, about 1/3
of the way toward the FAST position.
STOPPING THE ENGINE
Some engine applications use a remote-mounted throttle
control rather than the engine-mounted throttle lever shown
here. Refer to the instructions provided with the equipment
powered by this engine for remote control information.
To stop the engine in an emergency, simply turn the engine switch
to the OFF position. Under normal conditions, use the following
procedure. Refer to the instructions provided by the equipment
manufacturer.
1.
Move the throttle lever to the SLOW position.
THROTTLE LEVER
Some engine applications use a remote-mounted throttle
control rather than the engine-mounted throttle lever shown
here. Refer to the instructions provided with the equipment
powered by this engine for remote control information.
THROTTLE LEVER
SLOW
FAST
4.
Turn the engine switch to the ON position.
5.
Operate the starter.
SLOW
Turn the engine switch to the START position, and hold it there
until the engine starts.
2.
Turn the engine switch to the OFF position.
If the engine fails to start within 5 seconds, release the engine
switch, and wait at least 10 seconds before operating the starter
again.
3.
If the fuel tank is equipped with a valve, turn the fuel valve to the
CLOSED or OFF position.
SETTING ENGINE SPEED
Usingtheelectricstarterformorethan5secondsatatimewill
overheatthestartermotorandcandamageit.
Position the throttle lever for the desired engine speed.
When the engine starts, release the engine switch, allowing it to
return to the ON position.
Some engine applications use a remote-mounted throttle control
rather than the engine-mounted throttle lever shown here. Refer to
the instructions provided by the equipment manufacturer.
6.
Warm up the engine for 2 or 3 minutes.
For engine speed recommendations, refer to the instructions
provided with the equipment powered by this engine.
7.
If the choke lever was moved to the CLOSED position to start the
engine, gradually move it to the OPEN position as the engine
warms up.
THROTTLE LEVER
CHOKE LEVER
SLOW
FAST
CLOSED
Do not disconnect the battery from the engine while the engine is
running. Disconnecting the battery causes the fuel-cut solenoid to
shut off the flow of fuel to the carburetor main jet, and the engine
will stop.
OPEN
ENGLISH
5
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