expert_new.pdf

JETCAM Expert

Reduced Programming Time

Reduced Machining Time

Reduced Material Waste

CADCAM software for all punching, profiling,

composite and routing CNC machine tools

JETCAM Expert

A reliable, efficient and highly automated CAM nesting system is essential to keep programming time

and operator interaction to a minimum and to maximise machine production capacity and material

usage. JETCAM Expert delivers this on all counts. Whether you are a job shop producing small runs or a multi-national

company looking for complete automation and integration across multiple sites, JETCAM Expert delivers a comprehensive

programming system for all punching, profiling, routing and composite cutting machine tools - including combination

machines and machines with loading/unloading equipment and/or right angle shearing. Installed in over 70 countries

worldwide, JETCAM Expert offers the highest possible degree of automation and interactivity, coupled with an unparalleled

ease of use. The heart of the system is its SEKT (Stored Engineering Knowledge Technology) database comprising material,

tooling and machine data which allows the system to make intelligent choices automatically. Available as either a standalone,

single machine solution or a modular system that can grow and integrate with your company, customers are guaranteed a full

upgrade path whichever option they choose.

Our extensive knowledge has developed through years of experience in driving a comprehensive range of punching and

various profiling and cutting machine technologies. Supporting virtually every machine available, including complex

combination machines and machines with special attachments such as loaders/unloaders and sorting/stacking, JETCAM

Expert offers a single solution regardless of the machining technology employed.

Below is a list of just some of the machine brands JETCAM supports, with new postprocessors being developed almost daily.

Accu-Router

Carrier

Gerber

Lectra

Pullmax

Tecnology Italiana

Adige Sala

Cincinatti

GFM

LVD/Shape

Rainer

Thermwood

AKS (plasma)

Creneau

Goiti

Mazak

Raskin

Trumpf (all

Amada (all

Di-Acro

Heidenhain

Messer Griesheim

Rhodes Pierce-all

variations)

Edel

Held Pedilas

Motion Master

Ridder Waricut

Wadkin

Baliu

ESAB

Hyperterm

Murata Wiedemann Safan Laser

Whitney

Baltec

Esprit

Jinfangyuan

Nisshinbo

Salvagnini

Zinser CNC-500

Beyeler

Euromac

Komatsu

Omax

Samho

Zund

Behrens

Exact

Koike

Omes (Haco)

Shadow

Blackman & White

Fagor

Komo

Pass Power Press

Shoda

Burny Oxyfuel Flame Farley Plasma

Lazerblade

Prima

Smeral

Cutter

Finn-Power

Lasercomb

Platemaster (flame / Strippit

Bystronic

Flow

Laser Lab

plasma)

Tailift

Full Interaction or Automation as you need it

When there is a high volume of parts that require programming and nesting, the ability to fully automatically batch process

component geometry files directly from the CAD system, followed by efficient nesting of all orders, is highly desirable for

most companies. Such powerful automation can now be achieved using JETCAM's

Remote Control Processing (RCP) functionality. It allows for the instructions to the

system to be provided automatically instead of through operator keyboard/mouse

entries. One of the options for achieving this is through the use of Pre-Programmed

Input (PPI). When in automatic mode, the system will extract the required

manufacturing information from the PPI data supplied by the CAD system with

each CAD file, process the part and store it in the component database ready for

nesting at some future date. JOC (JETCAM Order Controller software) can also

be used to remotely manage component processing and nesting of orders. It acts as

an interface between JETCAM Expert and other MRP or scheduling systems such as

123mrp.NET to allow electronic input of the order data for each Machine/Control

combination into the system.

What our customers say

“In my opinion JETCAM was the most advanced

product we could buy at the time, and still is.”

“The decision to buy JETCAM was one of

the most important made at the

foundation of our company.”

”The introduction of JETCAM gave the concept

of programming a new meaning.”

“It is so easy to use. It does everything we need,

from drawing right through to NC code. I can

train someone on JETCAM that has

never used a PC in 2-3 hours.”

The savings we've seen installing JETCAM have more than

paid for the software. The increased efficiency gained will only

further improve our throughput.”

JETCAM Expert

Another approach is for factory production control systems to control the JETCAM system directly. It issues commands that

instruct JETCAM which components to process and nest, using which material and for which machines. Such operation is fully

automatic and bi-directional where JETCAM Expert returns comprehensive reports and creates a log file for each request

processed. Of course, a full manual 'override' capability is provided for all automatic system functions.

Using the SEKT database the user has a comprehensive list of options with

which to customise the system to suit each particular machine tool,

material and method of working. SEKT, along with automatic tool

placement technologies takes into account not only component

geometry, but also individual machine characteristics, material properties,

requirements for various component rotational orientations on the nest,

etc. Also included are comprehensive tool path optimization with

automatic hole and formed area avoidance, full nest simulation for visual

cutter and tool path verification with the option fof interactive

modification, automatic selection of unloading cycles for finished parts and

scrap, effective 'Broken Orders' handling during batch nesting, complex

cutout destruction, tabbing (microjoints), as well as numerous other

advanced automatic features.

To provide unparalleled support for laser, water jet and other profiling machine tools, JETCAM has developed numerous

features, including automatic lead-in and lead out selection and positioning, automatic tabbing (microjoints), automatic selection

of corner processing technology for best possible cut quality (various types of corner loops and radii, corner 'slow-down', etc),

automatic lead-in and path optimization, heat avoidance, automatic skeleton destruction, new high performance nesting

algorithms and many, many more features.

Through its extensive automation and at the same time unparalleled ease of use, JETCAM Expert offers a

powerful programming tool for CNC punching, profiling, cutting and combination machines. Full support

for integration with existing production control systems, loading/unloading equipment and machine tool

options such as right angle shear allow JETCAM Expert to be used with the most advanced machine tool

installations on the market today, and in the future.

From design to production in 6 seconds...

By taking advantage of

JETCAM Expert’s

automated processes,

you can generate CNC

code in seconds.

%_N_POS2_MPF

;$PATH=/_N_WKS_DIR/_N_WORK_1_WPD

; POS2

DEF REAL X_DIM=2000,Y_DIM=790,THICKNESS=1.2

DEF REAL CLAMP_1=280,CLAMP_2=1500

DEF REAL STROKE_LENGTH=58,ACR=100,RAM_SPEED=100,SHEET_COUNT=1

DEF REAL FIRST_X=60,FIRST_Y=200,FIRST_TOOL=202

DEF REAL PIN_NO=1

MAIN:

SETUP(X_DIM,Y_DIM,THICKNESS,STROKE_LENGTH,CLAMP_1,CLAMP_2,,ACR,RAM_SPEED,

SHEET_COUNT,FIRST_X,FIRST_Y,FIRST_TOOL,PIN_NO)

; ROUND 5.5

N1 TOOL(202,1235,590)

X1235Y590M20

L100

X660Y590M20

L100

X85Y590M20

L100

X85Y375M20

L100

X660Y375M20

L100

X1235Y375M20

L100

X1235Y160M20

Start...1st second...

Reading and ‘cleaning’ DXF or IGES file,

or auto-import from another application such

as AUTOCAD or Unigraphics

2nd second...

Placing Tools and Technology

3rd & 4th second...

Finding optimal Nesting Layout, with

the option of three powerful

nesting modules

5th and 6th second...Finished!

Generating CNC code

and output to the

machine tool

JETCAM Expert

Visible Return On Investment

With JETCAM Expert it is easy to identify how quickly the system will pay for itself through the three main areas of

saving - the reduction of programming time, improvement in machine cycle time and nest efficiency. With these three

elements combined the system can pay for itself in a matter of months or even weeks. as the examples below show:

Bombardier Aerospace Belfast:

Cimbria Manufacturing A/S (Denmark):

! 10-15% material saving

! Programming time reduced by 90%

! Further enhancements received under

maintenance further reduced machine runtime

! Annual support costs 50% less than previous

system

! Programmers trained in 2 days

! FFHPN module delivered 5% material saving,

paying for itself in under a month

! Saving almost 2 ½ months per year on one

machine due to functionality delivered under

maintenance

Read these case studies and more in full at www.jetcam.com. Video case studies are also online.

Features

E x p e r t V e r s i o n

1 Premium

DXF Viewer

Automatic hazard avoidance (holes and forms)

Interactive CAD

Interface for CAD drawing import/export for popular formats

Component revision control

Automatic tool selection

Automatic micro-joints, lead-ins, lead-outs, loops etc.

Interactive nesting (arrays, bump nesting (free hand) and mosaic nesting)

Automatic nesting of a single component at 0 and 90 degrees

User definable machine macro commands

Automatic tool path and tool rotation optimisation

Automatic repositioning and continuation of a cut over a reposition where required

Automatic parting and unloading of components at any angle

Automatic turret/magazine loading

Multiple tool libraries

Automatic placement of special tools

Full simulation capabilities

Automatic processing of CAD files to CNC programs (Single Component Automatic Processing)

Automatic skeleton destruction

Common line cutting

Heat avoidance

Support for combination machines

Support for complex machines (i.e. FMC, FMS etc.)

Options

Parametric programming - Interactive

Parametric programming - Automatic batch processing

Automatic Punch Press/Right Angle Shear combination support

Complex Loader/Unloader support (i.e. Sheetmaster, Trumalift, Tecnology Italiana, Rainer, Pullmax etc.)

Interface to external MRP production control systems/Built in material stock and order handling

Automatic rectangular nesting of dissimilar components (RAN), with high performance nesting module option (HPNRAN)

Automatic free form nesting of dissimilar components (FFAN), with high performance nesting module option (FFHPN)

Remote Control Processing (RPC) for full ‘black-box’ hands-off automation

Routing modules for Aerospace and others, including 2D and 3D (double-sided) and automatic screw/rivet insertion and removal

Cutting machine module, for handling all aspects of composite and other material type cutting

JETCAM International

Terrases du Port

2 Avenue des Ligures

MC98000

Monaco

Tel: +44 (0)870 760 6469

Email: info@jetcam.com

Plik z chomika:

Inne pliki z tego folderu:

Inne foldery tego chomika: