Volkswagen Passat b5 Front Brakes.pdf

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46-1

Servicing front brakes

C54 brake caliper, servicing

Special tools and workshop equipment required

VAG 1331 Torque wrench (or equivalent)

VAG 1410 Torque wrench (or equivalent)

VAG 1869/2 Brake pedal depressor

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46-2

Notes:

After replacing brake pads with vehicle stationary,

depress brake pedal firmly several times so that the

brake pads are properly seated in their normal operating

position.

To draw off brake fluid from the reservoir, use a bleeder

bottle which is used only for brake fluid. Brake fluid is

poisonous, NEVER siphon brake fluid with your mouth!

Wheel bolt tightening torque

Repair Manual, Suspension, Wheels, Steering; Repair

Group 44; Torque setting for wheel bolts

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46-3

1 - Brake hose

Do not disconnect brake hose when changing brake

pads

2 - Spring clip

3 - Brake pipe, 15 Nm

Screw into brake caliper housing

Screw into brake hose, counter hold hex on brake

hose.

Make sure that lugs are properly seated in retainer

grooves.

4 - Self-locking hex bolt, 35 Nm

Replace

When loosening and tightening counter hold on

guide pin

5 - Ribbed combi bolt, 120 Nm

Clean ribs if re-using

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46-4

6 - Brake carrier with guide pins and protective caps

Supplied as assembled replacement part with

sufficient grease on guide pins

If protective caps or guide pins are damaged use

repair kit. Use grease packet supplied to lubricate

guide pins.

7 - Brake disc

Vented brake disc: diameter 280 mm

Brake disc thickness: 22 mm

Wear limit: 20 mm

Always replace both sides

Remove brake caliper prior to removing

Never remove brake discs from hub by force. If

necessary use penetrating fluid, otherwise brake

discs can be damaged.

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46-5

8 - Brake pads

Without wear indicator

Thickness 14 mm

Checking thickness

Repair Manual, Maintenance, Front and rear brake

pads/linings; Checking thickness

Always replace both sides

Removing and installing

Page 46-8

Wear limit: 7 mm including backing plate

9 - Heat shield

Insert into piston

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