Volkswagen Passat b5 Front Brakes.pdf
(
1333 KB
)
Pobierz
46-1
Servicing front brakes
C54 brake caliper, servicing
Special tools and workshop equipment required
VAG 1331 Torque wrench (or equivalent)
VAG 1410 Torque wrench (or equivalent)
VAG 1869/2 Brake pedal depressor
46-2
Notes:
After replacing brake pads with vehicle stationary,
depress brake pedal firmly several times so that the
brake pads are properly seated in their normal operating
position.
To draw off brake fluid from the reservoir, use a bleeder
bottle which is used only for brake fluid. Brake fluid is
poisonous, NEVER siphon brake fluid with your mouth!
Wheel bolt tightening torque
Repair Manual, Suspension, Wheels, Steering; Repair
Group 44; Torque setting for wheel bolts
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1 -
Brake hose
Do not disconnect brake hose when changing brake
pads
2 -
Spring clip
3 -
Brake pipe, 15 Nm
Screw into brake caliper housing
Screw into brake hose, counter hold hex on brake
hose.
Make sure that lugs are properly seated in retainer
grooves.
4 -
Self-locking hex bolt, 35 Nm
Replace
When loosening and tightening counter hold on
guide pin
5 -
Ribbed combi bolt, 120 Nm
Clean ribs if re-using
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6 -
Brake carrier with guide pins and protective caps
Supplied as assembled replacement part with
sufficient grease on guide pins
If protective caps or guide pins are damaged use
repair kit. Use grease packet supplied to lubricate
guide pins.
7 -
Brake disc
Vented brake disc: diameter 280 mm
Brake disc thickness: 22 mm
Wear limit: 20 mm
Always replace both sides
Remove brake caliper prior to removing
Never remove brake discs from hub by force. If
necessary use penetrating fluid, otherwise brake
discs can be damaged.
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8 -
Brake pads
Without wear indicator
Thickness 14 mm
Checking thickness
Repair Manual, Maintenance, Front and rear brake
pads/linings; Checking thickness
Always replace both sides
Removing and installing
Page 46-8
Wear limit: 7 mm including backing plate
9 -
Heat shield
Insert into piston
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