Mitsubishi Eclipse_1G_1990-1998_enginechassibody.pdf

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ECLIPSE

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REGARDING SERVICING OF SUPPLEMENTAL

RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES

WARNING!

(1) Improper service or maintenance of any component of the SRS, or any

firing. of the bag)

component,

or to the driver and passenger (from rendering the SRS inoperative).

(2) If it is possible that the SRS components are

heat over

baklng or

in drying after painting, remove the SRS components (air bag module,

beforehand.

(3) Service or maintenance of any SRS component or SRS-related component

be performed

only at an authorized MITSUBISHI dealer.

(4) MITSUBISHI dealer personnel must thoroughly review this manual, and Its GROUP

Supplemental Restraint System (SRS), before beginning any service or maintenance of any compo-

nent of the SRS or any SRS-related component.

NOTE

Section titles with the asterisks in the table of contents in each group indicate operations requiring

can lead to personal injury or death to service personnel

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CONTENTS

GENERAL DATA AND SPECIFICATIONS ..

Evaporative Emission Control System . . . . . . . . .

Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Fuel Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Ignition Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Manual Transaxle Oil . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Rear Drum Brake Linings and

Rear Wheel Cylinders . . . . . . . . . . . . . . . . . . . . . . .

Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

SRS System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Timing Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Transfer Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

PRECAUTIONS BEFORE SERVICE . . . . . . . . 20

HOW TO USE THIS MANUAL . . . . . . . . . . . . . 3

Explanation of Manual Contents . . . . . . . . . . . . . . 4

Model Indications . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Maintenance, Repair and

Servicing Explanations. . . . . . . . . . . . . . . . . . . . . . . 3

Special Tool Note . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Terms Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Tightening Torque Indication . . . . . . . . . . . . . . . . . 3

HOW TO USE TROUBLESHOOTING/

INSPECTION SERVICE POINTS . . . . . . . . . . . . 6

Connector Inspection Service Points . . . . . . . . . . 10

Connector Measurement Service Points . . . . . . . . 9

How to Cope with Intermittent Malfunctions . . . 11

How to Use the Inspection Procedures . . . . . . . 8

Inspection Service Points for a Blown Fuse . . . 12

Troubleshooting Contents . . . . . . . . . . . . . . . . . . . . 6

RECOMMENDED LUBRICANTS

LUBRICANT CAPACITIES TABLE . . . . . . . . . . 34

SCHEDULED MAINTENANCE TABLE . . . . .

LUBRICATION AND MAINTENANCE . . . . . . . 33

SPECIAL HANDLING INSTRUCTIONS FOR

AWD MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

TIGHTENING TORQUE . . . . . . . . . . . . . . . . . . . . 32

TOWING AND HOISTING . . . . . . . . . . . . . . . . . . 22

VEHICLE IDENTIFICATION . . . . . . . . . . . . . . . . . 13

Engine Model Stamping . . . . . . . . . . . . . . . . . . . . . 15

Theft Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Vehicle Identification Code Chart Plate . . . . . . . 13

Vehicle Identification Number List . . . . . . . . . . . . 14

Vehicle Identification Number Location . . . . . . . . 13

Vehicle Information Code Plate. . . . . . . . . . . . . . . 15

Vehicle Safety Certification Label . . . . . . . . . . . . . 15

MAIN SEALANT AND ADHESIVE TABLE ..

MAINTENANCE SERVICE . . . . . . . . . . . . . . . . . . 38

Air Cleaner Element . . . . . . . . . . . . . . . . . . . . . . . . 39

Automatic Transaxle Fluid . . . . . . . . . . . . . . . . . . . 45

Ball Joint and Steering Linkage Seals . . . . . . . . 50

Brake Hoses .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Disc Brake Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Drive Belt (For Generator, Water Pump, Power

Steering Pump) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Drive Shaft Boots . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Engine Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

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NOTES

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GENERAL How to Use This

HOW TO USE THIS MANUAL

MAINTENANCE, REPAIR AND

SERVICING EXPLANATIONS

This manual provides explanations, etc. concerning

procedures for the inspection, maintenance, repair

and servicing of the subject model. Unless other-

wise specified, each service procedure covers all

models. Procedures covering specific models are

identified by the model codes, or similar designation

(engine type, transaxle type, etc.). A description

of these designations is covered in this manual

under “VEHICLE IDENTIFICATION”.

functional. This value is established outside the

standard value range.

REFERENCE VALUE

Indicates the adjustment value prior to starting the

work (presented in order to facilitate assembly and

adjustment procedures, and so they can be com-

pleted in a shorter time).

CAUTION

Indicates the presentation of information particularly

vital to the worker during the performance of mainte-

nance and servicing procedures in order to avoid

the possibility of injury to the worker, or damage

to component parts, or a reduction of component

or vehicle function or performance, etc..

ON-VEHICLE SERVICE

“On-vehicle Service” are procedures for performing

inspections and adjustments of particularly impor-

tant locations with regard to the construction and

for maintenance and servicing, but other inspec-

tions (for looseness, play, cracking, damage, etc.

must also be performed.

TIGHTENING TORQUE INDICATION

The tightening torque shown in this manual is a

basic value with a tolerance of 10% except the

following cases when the upper. and

of tightening torque are given.

(1) The tolerance of the ‘basic value

10%.

(2) Special bolts or, the ‘like are

(3) Special tightening methods are used.

SERVICE PROCEDURES

The service steps are arranged in numerical order

and attention must to be paid in performing vehicle

service are described in detail in SERVICE POINTS.

TERMS DEFINITION

STANDARD VALUE

Indicates the value used as the standard for judging

the quality of a part or assembly on inspection

or the value to which the part or assembly is cor-

rected and adjusted. It is given by tolerance.

SPECIAL TOOL NOTE

When the MMC special tool is described, please

refer to the special tool

is located at the beginning of each group, for a

cross reference from the tool, number

to the special tool number that available in your

market.

LIMIT

Indicates a maximum or minimum value, the part

or assembly should be kept within, in order to be

.

MODEL INDICATIONS

The following abbreviations are used in this manual for classification of model types.

M/T Indicates the manual transaxle, or models equipped with the manual transaxle.

A/T Indicates the automatic transaxle, or models equipped with the automatic transaxle.

MFI: Indicates the fuel injection, or engines equipped with the fuel injection.

Turbo: Indicates the engine with turbocharger, or models equipped such an

Non-turbo: Indicates the engine without turbocharger, or models equipped with, such an engine.

FWD: Indicates the front wheel drive vehicles.

AWD: Indicates the all wheel drive vehicles.

ABS: Indicates the anti-lock braking system or models equipped with the

braking

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