WP_3612-4681_Shock 2002.pdf

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WP Suspension manual Engels
Workshop manual
3612 / 4681 BAVP
Product
Exploded View
Disassembly & Assembling
455
Shock absorber
3612 / 4681 BAVP
Introduction
2
Exploded view
3
Adjustment
4
Disassembly shock absorber
5
Disassembly piston-rod
7
Disassembly adaptor DU-bush
15
Disassembly tube side
18
Disassembly heim-joint KGW
24
Assembling heim-joint KGW
26
Assembling piston-rod
28
Assembling adaptor DU-bush
35
Assembling tube side
40
Bleeding
53
Under pressure with nitrogen
58
Assembling the spring
59
Adjusting
61
1
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Workshop manual
3612 / 4681 BAVP
Product
Exploded View
Disassembly & Assembling
Introduction
General notice
Pay attention to the following notes, when you are
working with WP Suspension products as described in
this
workshop manual.
Always use clean and professional tools.
Regular you need next to the general equipment, the
special tools of WP Suspension.
These tools with an unique “T”number (available by
WP Suspension) protect you from damaging the parts.
Always use aluminium protector-plates, when clamping
our products or parts in the vice.
Replace always damaged or worn parts.
Clean all parts before assembling.
Caution:
Many times it is necesarry to assemble parts with
T131, T132 and T163.
These parts must to dry for at least four hours!!
2
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Workshop manual
3612 / 4681 BAVP
Product
Exploded View
Disassembly & assembling
Exploded view
3
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Workshop manual
3612 / 4681 BAVP
Product
Exploded View
Disassembly & Assembling
Adjustment
Measure the length (preload) of the
spring.
458
Take note of position compression.
456
Take note of position rebound.
457
4
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Workshop manual
3612 / 4681 BAVP
Product
Exploded View
Disassembly & Assembling
Disassembly shock
absorber
Disassemble the spring with T101S and
remove the open spring retainer.
459
Remove the spring.
460
Adjust the rebound to position 1.
462
5
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