HP DesignJet 2500CP, 3500CP, 2000CP, 3000CP, 2800CP, and 3800CP Printers - Service Manual.pdf

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Document:
Service Manual
HP DesignJet 2000CP
HP DesignJet 2500CP
HP DesignJet 2800CP
HP DesignJet 3000CP
HP DesignJet 3500CP
HP DesignJet 3800CP
Printers
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For HP Internal Use Only
Warranty
WARNING
Copyright Hewlett-
Packard Company 1998
The information contained in
this document is subject to
change without notice.
The procedures described in
this manual are to be
performed by HP-qualified
service personnel only.
This document contains
proprietary information that is
protected by copyright. All
rights are reserved. No part of
this document may be
photocopied, reproduced, or
translated into another
language without the prior
written consent of Hewlett-
Packard Company.
Hewlett-Packard makes no
warranty of any kind with
regard to this material,
including, but not limited to,
the implied warranties of
merchantability and fitness
for a particular purpose.
Electrical Shock Hazard
Serious shock hazard leading
to death or injury may result if
you do not take the following
precautions:
Hewlett-Packard shall not be
liable for errors contained
herein or for incidental or
consequential damages in
connection with the furnishing,
performance, or use of this
material.
Ensure that the ac power
outlet (mains) has a
protective earth (ground)
terminal.
First edition, March 1998
Second edition, Nov 1998
Third Edition, September 1999
Disconnect the Printer from
the power source prior to
performing any
maintenance.
Prevent water or other
liquids from running onto
electrical components or
circuits, or through openings
in the enclosure.
Electrostatic Discharge
Refer to the beginning of
Chapter 8 of this manual, for
precautions you should take to
prevent damage to the Printer
circuits from electrostatic
discharge.
Safety Symbols
General definitions of safety
symbols are given
immediately after the table of
contents.
Technical Marketing, Barcelona Division
Hewlett-Packard Española, S.A.
Avda. Graells, 501
08190 Sant Cugat del Vallès
Spain
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Service Manual
HP DesignJet 2000CP
HP DesignJet 2500CP
HP DesignJet 2800CP
HP DesignJet 3000CP
HP DesignJet 3500CP
HP DesignJet 3800CP
Printers
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Using this Manual
Purpose
This manual contains information necessary to test, calibrate and service:
HP DesignJet 2000CP printer (model C4703A)
HP DesignJet 2500CP printer (model C4704A)
HP DesignJet 2800CP printer (model C6085A)
HP DesignJet 3000CP printer (model C4723A)
HP DesignJet 3500CP printer (model C4724A)
HP DesignJet 3800CP printer (model C6084A)
For information about using these printers, refer to the corresponding user
and quick-reference guides.
Readership
The procedures described in this manual are to be performed by
HP-certified service personnel only.
Part Numbers
Part numbers for plotter options, accessories and service parts are located in
chapter 7.
Conventions
This manual contains information for the color HP DesignJet 2000CP,
2500CP, 2800CP, 3000CP, 3500CP and 3800CP printers. Throughout this
Manual, these printers will be referred to as the HP DesignJet CP Series
Printers.
Concerning the hardware perspective, DesignJets 2800CP and 3800CP are
basically DesignJets 2000CP and 3000CP (respectively) connected with an
external Fiery RIP. Therefore, all information applicable to the DesignJets
2000CP/3000CP will also be applicable to DesignJets 2800CP/3800CP.
is used to indicate other parts of the Service Manual or
User’s Guide where you can find information related to the topic you are
consulting.
ii Using this Manual
HP DesignJet CP Series Printers
A small arrow
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Contents
Using this Manual
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii
Safety Symbols
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
x
1 Troubleshooting
Which Firmware relates to which Ink system?
. . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2
How do I Check the Hard Disk Drive Version?
(Only applicable to HP DesignJet 2500CP/3500CP)
. . . . . . . . . . . . . . . . . . . . . . .
1-2
. . . . . . . . . . . . . . . . . . . . . .
How do I upgrade the Firmware Revision on the Flash SIMM?
1-2
. . . . . . . . . . . .
1-3
How do I upgrade the PostScript Revision on the Flash SIMM?
. . . . . . . . . . . .
1-4
How can I Copy Firmware Data from One Flash SIMM
to a Second Flash SIMM?
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
What Can I do when a System Error Code Appears
on the Front-Panel Display?
1-6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Have you performed a Service Test on the Failed Component/Assembly?
1-7
. . . .
1-7
Have you Performed the Necessary Service Calibrations?
. . . . . . . . . . . . . . . . .
1-8
What can I do to Solve Image Quality Problems?
. . . . . . . . . . . . . . . . . . . . . . . . .
1-8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
What can I do if the Service Station is Noisy?
1-9
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
What can I do if the Printer continuously rejects Printheads?
1-9
. . . . . . . . . . . . . .
What can I do if the Printer has problems with Media Loading?
1-9
. . . . . . . . . . .
1-9
. . . . . . . . . . . . . . . . . . . . . . .
What can I do if the “Switch Power Off / Check Printhead Path”
message appears when the Printer is about to cut or is cutting?
1-10
. . . . . . . . . . . .
1-10
What can I do if the Bail Assembly does not lower all the way?
. . . . . . . . . . . .
1-10
What can I do if the “Lens Maintenance” message
appears on the Front-Panel?
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting Media Jams/Printhead Crashes
1-10
. . . . . . . . . . . . . . . . . . . . . . . . .
1-10
. . . . . . . . . . . . . . . . . . . . . . . . .
What can I do if the Line Sensor has Problems Detecting Media?
1-12
. . . . . . . . . .
1-12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How Do I Troubleshoot the Ink System?
1-13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Does the Customer have Mid-Print Refill Problems in
HP DesignJets 3500CP/3000CP?
1-13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How Do I Clean the Electrical Contacts?
1-15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How Do I Print some of the Internal Prints?
1-17
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-18
The Service Print
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The PostScript Config
1-19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to Navigate through the Front-Panel Menu on
HP DesignJets 2500CP and 2000CP
1-20
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-21
HP DesignJet CP Series Printers
Contents
iii
Is the Printer Using the Latest Firmware Revision?
What can I do if the Carriage is Noisy?
What can I do if the Cover Sensors aren’t Working?
What can I do if the Printer does not Power ON?
What is the Ink System?
The Usage report
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