ELECTRIC SYSTEM & SWITCHES Rexton.pdf

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SECTION 9

ELECTRIC SYSTEM

CONTENTS

GENERAL ...................................................................... 9A

ELECTRIC SYSTEM...................................................... 9B

INSTRUMENT PANEL AND MULTI-METER ................ 9C

SWITCHES..................................................................... 9D

LAMPS ........................................................................... 9G

WIPER & WIPER MOTOR/HORN ................................. 9H

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9A-1

SECTION 9A

00

GENERAL

Table of Contents

GENERAL INFORMATION ............................................. 9A-3

INSPECTION OF CABLES AND WIRES ........................ 9A-5

FUSES AND RELAYS ..................................................... 9A-6

DI (D27DT) engine equipped vehicle ........................ 9A-6

IDI (D29ST) engine equipped vehicle ....................... 9A-9

Gasoline engine equipped vehicle .......................... 9A-12

ELECTRIC COMPONENTS LOCATOR ........................ 9A-15

GENERAL

REXTON SM - 2004.4

CHANGED BY

EFFECTIVE DATE

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9A-3

GENERAL INFORMATION

1. Before starting repairs which do not require battery power:

Turn off ignition switch.

Disconnect the negative battery cable.

Notice

• Turn off all the electrical devices before

disconnecting and connecting the negative battery

cable. Otherwise, the semiconductor components

are subject to be damaged.

• The volatile memory in electrical devices may be

erased. Store them with safe methods.

2. The harnesses that can be touched with a sharp edge or

corner should be wrapped with insulating tape to prevent

damaging.

3. Carefully handle the wiring harnesses not to damage

them during servicing the electric components.

Y220_09A001

4. If a fuse is blown, be sure to eliminate the cause of

problem before installing a new fuse. Use only the fuse

of specified rating. Never use a fuse of more than

specified rating. It may cause a fire or damage to the

electric components.

Y220_09A002

5. Be careful not to drop or jar the sensors and relays.

6. The electric components used in computer and relays

are heat sensitive. If the working temperature will be

exceeded 80°C, remove the components before starting

the service operation.

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GENERAL

REXTON SM - 2004.4

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EFFECTIVE DATE

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9A-4

7. Loosened connection may cause a malfunction. Always

firmly engage the connector.

8. When connecting, push the connector until it sounds

“click”.

9. When disconnecting, always hold the connector body

other than the harness.

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10. Disconnect the connector while pressing down the locking

tab if applicable.

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11. When checking the continuity or voltage, the test probes

of the circuit tester should be inserted from harness side

(rear of connector). In case of sealed connector, insert

the test probe through the cavity in wiring rubber cap. Be

careful not to damage the wire insulation. And, the test

probe should be insert until its end contacts to the

connecter pin.

Notice

Test probe

The circuit tester cannot be used for checking the air

bag system. Use only the diagnostic tool (Scanner).

Connecter

Test probe

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GENERAL

REXTON SM - 2004.4

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

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9A-5

INSPECTION OF CABLES AND WIRES

1. Check the connections for looseness and rust.

2. Check the terminals and wires for corrosion due to electrolyte.

3. Check the circuit for open.

4. Check the wire insulation. Check the cover clothing of the wire for damage, crack and deterioration.

5. Check if any electric continuity can be transferred to other metal components such as vehicle body.

6. Check if the continuity exists on the bolt and vehicle body in ground connection.

7. Check the wire arrangement.

8. Securely fasten the wiring harnesses not to contact to a sharp edge and hot elements (exhaust manifold and

pipes).

9. Keep the proper clearance between the wire harness and the moving components such as fan pulley and fan belt.

10. In case of the wiring harnesses connected to the vehicle body and vibrating components such as engine, to avoid

damage, do not bind the harnesses without marginal length.

GENERAL

REXTON SM - 2004.4

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

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