5hp18.pdf

ZF 5HP18

Automatic Transmission Spare Parts Catalog

Warranty Information

Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months

after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc.

Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or

workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair

of the vehicle, or any kind of consequential damages.

All warranty and/or non-warranty returns must be approved.

Disclaimer

The specifications and information shown in this catalog have been compiled from accepted and reliable

sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this

information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF

Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or

consequential harm or damages. Replacement parts should not be used when they do not appear to fit.

ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such

modifications.

No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or

by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written

permission of ZF Industries, Inc.

Distributed By

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

Table of Contents

5HP18 Transmission Overview (North American Applications)

Make / Model / Model Year

0 2

5HP18 Technical Information

Torque, Gear Ratio & Weight

0 2

Transmission Oil Reference Guide

0 2

5HP18 Lubrications

0 2

5HP18 Technical Literature

0 3

5HP18 General Transmission Oil Filling Procedure

0 3

5HP18 Spare Parts

How To Use This Catalog

0 5

Gearbox Housing Group

0 6

Oil Supply Group

0 7

utput roup

0 8

Converter Group

0 9

Planetary Drive Groups

Clutch Pack Groups

Oil Sump Group

5HP18 Valve Body

Duct Plate Group

Valve Housing Groups

5HP18 Selective Shims, Snap Rings & Kit Content

5HP18 Selective Shims & Snap Rings

5HP18 Kit Content

Miscellaneous

Quotation / Order Form

otes

For Reference Only

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Transmission Overview (North American Applications)

Make / Model / Model Year

Make Model

Style

Model Year From – Up t o Code

OE Part #

ZF Part #

BMW 320i

E36 Sedan

1992 – 1995

LW 24 00 1 219 955 1056 000 081

BMW 530i

E34 Sedan

1992 – 1993

– 07/93 MG 24 00 1 421 214 1056 000 087

1993 – 1995 07/93 –

MN 24 00 1 421 411 1056 000 088

BMW 530i

E34 Touring

1992 – 1993

– 07/93 MG 24 00 1 421 214 1056 000 087

1993 – 1995 07/93 –

MN 24 00 1 421 411 1056 000 088

BMW M3

E36 Coupe

1993 – 1996

OK 24 00 1 421 946 1056 000 097

BMW M3 3.2 E36 Convertible 1997 – 1999

RE 24 00 2 228 375 1056 000 099

Note: This spare parts catalog includes only transmission specification numbers for North American

applications. For all other 5HP18 transmission specification numbers, please contact your preferred ZF

passenger car transmission distributor for more information about available spare parts and kits.

Type Plate: Located on the main housing of transmission. Please refer to ZF transmission

specification # when searching for spare parts and kits in this catalog (last three digits).

ZF Transmission Specification #

Vehicle Manufacturer Transmission #

5HP18 Technical Information

Torque, Gear Ratio & Weight

Input Torque

1 st

Gear

2 nd

Gear

3 rd

Gear

4 th

Gear

5 th

Gear

Rev

Gear

Weight

(approximate)

Oil Capacity

(approximate)

310 Nm

3.66 2.00 1.41 1.00 0.74 4.08 ~75 kg (165 lbs.) ~10.5 liter (11.1 quart)

Transmission Oil Reference Guide

Make

Oil Grade

Type Plate (color)

ZF Part #

OE Part #

BMW

Dexron III

Black

1056 000 081

24 00 1 219 955

1056 000 087

24 00 1 421 214

1056 000 088

24 00 1 421 411

BMW ESSO LT 71141

Green

1056 000 097

24 00 1 421 946

1056 000 099

24 00 2 228 375

5HP18 Lubrications

Amount

ZF Part #

Description

Where used

(1056 000 ___)

Notes

20 Liter 0671 090 166 Oil ESSO LT 71141 (Canister) 097/099

205 Liter 0671 090 169 Oil ESSO LT 71141 (Drum)

097/099

Note: For approved Dexron III lubricants, please see the current ZF lubrication list TE-ML 11.

For Reference Only

Transmission Serial #

ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Technical Information (continued)

5HP18 Technical Literature

Language ZF Part #

Description

Where used

(1056 000 ___)

Notes

English 5HP18FD

5HP18 Functional Description All

English 5HP18REP 5HP18 Repair Manual

All

English AAAAZFS018 5HP18 Wall Chart

All

English 5HPVBMAN 5-Speed Valve Body Manual

All

5HP18 General Transmission Oil Filling Procedure

Position vehicle horizontally on hoist and apply the handbrake.

Connect tester to read off transmission oil temperature and engine speed.

With the engine stopped, add ATF, only use lubricants as to specification (see Page 2),

through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 90.250).

Start the engine (large consumers, such as A/C should be switched on).

Shift through gears with engine running at idle speed.

Select R and D and use step shift (manual-winter program) to shift through to 3 rd gear.

Hold each gear for 3 seconds and engage the parking lock.

Idle speed should be n eng = 650 … 950 rpm (according to vehicle manufacturer’s directive).

Continues on next page

For Reference Only

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