How-Automatic-Transmissions-Works.pdf

How Automatic Transmissions Work

by Karim Nice

Contents

Introduction to How Automatic Transmissions Work

Purpose of an Automatic Transmission

The Planetary Gearset

Planetary Gearset Ratios

Compound Planetary Gearset

First Gear

If you have ever driven a car with an automatic transmission, then you know that there are two big

differences between an automatic transmission and a manu al transmission :

 There is no clutch pedal in an automatic transmission car.

 There is no gear shift in an automatic transmission car. Once you put the transmission

into drive , everything else is automatic.

Both the automatic transmission (plus its torque converter ) and a manual transmission (with its clutch )

accomplish exactly the same thing, but they do it in totally different ways. It turns out that the way an

automatic transmission does it is absolutely amazing!

In this article, we'll work our way through an automatic transmission. We'll start with the key to the

whole system: planetary gearsets. Then we'll see how the transmission is put together, learn how the

controls work and discuss some of the intricacies involved in controlling a transmission.

Purpose of an Automatic Transmission

Location of the automatic transmission.

Just like that of a manual transmission, the automatic transmission's primary job is to allow

the engine to operate in its narrow range of speeds while providing a wide range of output speeds.

Without a transmission, cars would be limited to one gear ratio , and that ratio would have to be

selected to allow the car to travel at the desired top speed. If you wanted a top speed of 80 mph, then

the gear ratio would be similar to third gear in most manual transmission cars.

You've probably never tried driving a manual transmission car using only third gear. If you did, you'd

quickly find out that you had almost no acceleration when starting out, and at high speeds, the engine

would be screaming along near the red-line. A car like this would wear out very quickly and would be

nearly undriveable.

So the transmission uses gears to make more effective use of the engine's torque , and to keep the

engine operating at an appropriate speed. When towing or hauling heavy objects, your vehicle's

transmission can get hot enough to burn up the transmission fluid. In order to protect the transmission

from serious damage, drivers who tow should buy vehicles equipped with transmission coolers .

The key difference between a manual and an automatic transmission is that the manual transmission

locks and unlocks different sets of gears to the output shaft to achieve the various gear ratios, while in

an automatic transmission, the same set of gears produces all of the different gear ratios. The

planetary gearset is the device that makes this possible in an automatic transmission.

Let's take a look at how the planetary gearset works.

The Planetary Gearset

From left to right: the ring gear, planet carrier, and two sun gears

When you take apart and look inside an automatic transmission, you find a huge assortment of parts

in a fairly small space. Among other things, you see:

 An ingenious planetary gearset

 A set of bands to lock parts of a gearset

 A set of three wet-plate clutches to lock other parts of the gearset

 An incredibly odd hydraulic system that controls the clutches and bands

 A large gear pump to move transmission fluid around

The center of attention is the planetary gearset . About the size of a cantaloupe, this one part creates

all of the different gear ratios that the transmission can produce. Everything else in the transmission is

there to help the planetary gearset do its thing. This amazing piece of gearing has appeared on

HowStuffWorks before. You may recognize it from the electric screwdriver article. An automatic

transmission contains two complete planetary gearsets folded together into one component. See How

Gear Ratios Work for an introduction to planetary gearsets.

Any planetary gearset has three main components:

 The sun gear

 The planet gears and the planet gears' carrier

 The ring gear

Each of these three components can be the input, the output or can be held stationary. Choosing

which piece plays which role determines the gear ratio for the gearset. Let's take a look at a single

planetary gearset.

Planetary Gearset Ratios

One of the planetary gearsets from our transmission has a ring gear with 72 teeth and a sun gear with

30 teeth. We can get lots of different gear ratios out of this gearset.

Gear

Ratio

Input

Output

Stationary

Calculation

Planet

Carrier ( C )

Sun ( S )

Ring ( R )

1 + R/S

3.4:1

Planet

Carrier ( C )

1 / (1 +

S/R)

Ring ( R )

Sun ( S )

0.71:1

Planet Carrier

( C )

Sun ( S )

Ring ( R )

-R/S

-2.4:1

Also, locking any two of the three components together will lock up the whole device at a 1:1 gear

reduction. Notice that the first gear ratio listed above is a reduction -- the output speed is slower than

the input speed. The second is an overdrive -- the output speed is faster than the input speed. The

last is a reduction again, but the output direction is reversed. There are several other ratios that can

be gotten out of this planetary gear set, but these are the ones that are relevant to our automatic

transmission. You can try these out in the animation below:

VISIT THE LINK BELOW FOR THE FLASH DEMO OF THE TRANSMISSION

http://skoola.com/Files_books/ automatic-transmission-planetary.swf

Animation of the different gear ratios related to automatic transmissions

Click on the buttons on the left in the table above.

So this one set of gears can produce all of these different gear ratios without having to engage or

disengage any other gears. With two of these gearsets in a row, we can get the four forward gears

and one reverse gear our transmission needs. We'll put the two sets of gears together in the next

section.

Compound Planetary Gearset

This automatic transmission uses a set of gears, called a compound planetary gearset , that looks

like a single planetary gearset but actually behaves like two planetary gearsets combined. It has one

ring gear that is always the output of the transmission, but it has two sun gears and two sets of

planets.

Let's look at some of the parts:

How the gears in the transmission are put together

Left to right: the ring gear, planet carrier, and two sun gears

The figure below shows the planets in the planet carrier. Notice how the planet on the right sits lower

than the planet on the left. The planet on the right does not engage the ring gear -- it engages the

other planet. Only the planet on the left engages the ring gear.

Planet carrier: Note the two sets of planets.

Next you can see the inside of the planet carrier. The shorter gears are engaged only by the smaller

sun gear. The longer planets are engaged by the bigger sun gear and by the smaller planets.

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