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ZF 5HP24 Automatic Transmission - Spare Parts Catalog
Table of Contents
5HP24 Transmission Overview (North American Applications)
Make / Model / Model Year
0 2
5HP24 Technical Information
Torque, Gear Ratio & Weight
0 3
Transmission Oil Reference Guide
0 3
5HP24 Lubrications
0 3
5HP24 Technical Literature
0 3
5HP24 General Transmission Oil Filling Procedure
0 4
5HP24 Spare Parts
How To Use This Catalog
0 6
Gearbox Housing Group
0 7
Input Group
10
Oil Sump Group
11
Oil Supply Group
12
utput roup
13
Converter Group
15
Parking Lock Group
16
Brake Group
17
Planetary Drive Groups
18
Clutch Pack Groups
20
5HP24 Valve Body
Duct Plate Group
27
Valve Housing Groups
29
5HP24 Selective Shims, Snap Rings & Kit Content
5HP24 Selective Shims & Snap Rings
35
5HP24 Kit Content
38
Miscellaneous
Quotation / Order Form
41
otes
42
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 1
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ZF 5HP24 Automatic Transmission - Spare Parts Catalog
5HP24 Transmission Overview (North American Applications)
Make / Model / Model Year – BMW (A5S 440Z)
Make Model Style Model Year From – Up t o Code OE Part # ZF Part #
BMW 540i E39 Sedan (M60) 1997 – 1998 01/97 – 09/98 TB 24 00 1 423 192 1058 000 016
1998 – 09/98 – TE 24 00 1 423 302 1058 000 021
1998 – 09/98 – TF 24 00 1 423 304 1058 000 022
BMW 540i E39 Touring (M60) 1998 – TF 24 00 1 423 304 1058 000 022
BMW 740i E38 Sedan (M62) 1997 – 1998 01/97 – 09/98 TB 24 00 1 423 192 1058 000 016
1998 – 2001 09/98 – TE 24 00 1 423 302 1058 000 021
1998 – 2001 09/98 – TF 24 00 1 423 304 1058 000 022
BMW 740iL E38 Sedan (M62) 1997 – 1998 01/97 – 09/98 TB 24 00 1 423 192 1058 000 016
1998 – 2001 09/98 –
TE 24 00 1 423 302 1058 000 021
1998 – 2001 09/98 –
TF 24 00 1 423 304 1058 000 022
BMW 840Ci E31 Coupe
1996 – 1997
PD 24 00 1 422 200 1058 000 005
BMW X5 4.4i E53 SAV
1998 –
UP 24 00 1 423 949 1058 000 029
BMW X5 4.6is E53 SAV
2001 –
UK 24 00 7 512 587 1058 000 034
Make / Model / Model Year – Jaguar
Make
Model
Engine
Model Year
OE Part #
ZF Part #
Jaguar
XK8
V8 – 4.0 Liter 1997
NJA4400AF 1058 000 009
1997
NJA4400AG 1058 000 013
1998
NJB4400AB 1058 000 015
1998
NJB4400BA 1058 000 024
1999
NNE4400AA 1058 000 026
1999
NNE4400CA 1058 000 027
Jaguar
XJ8
V8 – 3.2 Liter 1997 – 1998
NJA4400BD 1058 000 014
1998 – 2002
NNE4400BA 1058 000 028
Jaguar
XJ8
V8 – 4.0 Liter 1998
NJB4400AB 1058 000 015
1998
NJB4400BA 1058 000 024
1999
NNE4400AA 1058 000 026
1999
NNE4400CA 1058 000 027
Make / Model / Model Year – Land Rover
Make
Model
Engine
Model Year
OE Part #
ZF Part #
Land Rover
Range Rover
V8 – 4.4 liter 2003 –
TGD000190 1058 000 032
Note: This spare parts catalog includes only transmission specification numbers for North American
applications. For all other 5HP24 transmission specification numbers, please contact your preferred ZF
passenger car transmission distributor for more information about available spare parts and kits.
Type Plate: Located on the main housing of transmission. Please refer to ZF transmission
specification # when searching for spare parts and kits in this catalog (last three digits).
ZF Transmission Specification #
Vehicle Manufacturer Transmission #
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 2
Transmission Serial #
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ZF 5HP24 Automatic Transmission - Spare Parts Catalog
5HP24 Technical Information
Torque, Gear Ratio & Weight
Input Torque
1 st
Gear
2 nd
Gear
3 rd
Gear
4 th
Gear
5 th
Gear
Rev
Gear
Weight
(approximate)
Oil Capacity
(approximate)
420 Nm
3.57 2.20 1.51 1.00 0.80 4.10 ~95 kg (209 lbs.) ~9.9 liter (10.5 quart)
Transmission Oil Reference Guide
Make
Oil Grade
Type Plate (color)
ZF Part #
OE Part #
BMW ESSO LT 71141
Green
1058 000 005
24 00 1 422 200
1058 000 016
24 00 1 423 192
1058 000 021
24 00 1 423 302
1058 000 022
24 00 1 423 304
1058 000 029
24 00 1 423 949
1058 000 034
24 00 7 512 587
Jaguar ESSO LT 71141
Green
1058 000 009
NJA4400AF
1058 000 013
NJA4400AG
1058 000 014
NJA4400BD
1058 000 015
NJB4400AB
1058 000 024
NJB4400BA
1058 000 026
NNE4400AA
1058 000 027
NNE4400CA
1058 000 028
NNE4400BA
Land Rover ESSO LT 71141
Green
1058 000 032
TGD000190
5HP24 Lubrications
Amount
ZF Part #
Description
Where used
(1058 000 ___)
Notes
20 Liter 0671 090 166 Oil ESSO LT 71141 (Canister) All
205 Liter 0671 090 169 Oil ESSO LT 71141 (Drum)
All
5HP24 Technical Literature
Language ZF Part #
Description
Where used
(1058 000 ___)
Notes
English 5HP24FD
5HP24 Functional Description All
English 5HP24REP 5HP24 Repair Manual
All
Eng/Ger 1058 764 001 5HP24 Wall Chart
All
English 5HPVBMAN 5-Speed Valve Body Manual
All
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 3
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ZF 5HP24 Automatic Transmission - Spare Parts Catalog
5HP24 Technical Information (continued)
5HP24 General Transmission Oil Filling Procedure
Position vehicle horizontally on hoist and apply the handbrake.
Connect tester to read off transmission oil temperature and engine speed.
With the engine stopped, add ATF, only use lubricants as to specification (see Page 3),
through the fill hole up to the edge of the overflow hole. Install fill plug (Pos. 01.220).
Start the engine (large consumers, such as A/C should be switched on).
Shift through gears with engine running at idle speed.
Select R and D and use step shift (manual-winter program) to shift through to 3 rd gear.
Hold each gear for 3 seconds and engage the parking lock.
Idle speed should be n eng = 650 … 950 rpm (according to vehicle manufacturer’s directive).
Oil temperature should be between 86º…95ºF (30º…35ºC).
NO YES
Depending on value allow oil to cool down or
warm up.
Shift through gears with engine at idle speed.
Select R and D and use step shift (manual-
winter program) to shift through to 3 rd gear.
Hold each gear for 3 seconds and engage
the parking lock.
Remove fill plug (Pos. 01.220) on housing.
Continues on next page
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 4
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ZF 5HP24 Automatic Transmission - Spare Parts Catalog
5HP24 Technical Information (continued)
5HP24 General Transmission Oil Filling Procedure (continued)
Continues from previous page
Oil emerges at oil temperature below 95ºF (35ºC).
NO YES
Oil level in transmission is below minimum.
Add ATF, only use lubricants as to
specification (see Page 3), through the fill
hole until oil emerges from fill hole.
Wait until oil temperature reaches 104ºF ± 18ºF (40ºC ± 10ºC).
Oil temperature must not exceed 122ºF (50ºC).
Allow time for excess oil to drip then install Fill Plug (Pos. 01.220). Torque Fill Plug to 35Nm
± 3.5Nm (see also Repair Manual).
Fill Plug
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 5
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