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Crystallization Technology Handbook
Second Edition
Revised and Expanded
edited by
A. Mersmann
Technical University of Munich
Garching , Germany
MARCEL DEKKER, INC.
NEW YORK BASEL
 
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ISBN: 0-8247-0528-9
This book is printed on acid-free paper
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Current printing (last digit):
10987654321
Preface
The aim of this book is to provide reliable information not only on the
science of crystallization from solution and from melt but also on the
basic design methods for laboratory and especially industrial crystallizers.
Up to now the niche between scientific results and practical design and
operation of large-scale crystallizers has scarcely been filled. A work devoted
to this objective has to take into account relevant crystallization phenomena
as well as chemical engineering processes such as fluid dynamics, multiphase
flow, and heat and mass transfer. In the design of crystallizers, experiments
are initially performed on laboratory crystallizers to obtain kinetic data. In
this book, information is given on reliable scale-up of such crystallizers. The
selection, design, and operation of large-scale industrial crystallizers based
on fundamentals is the most significant objective of this work. To this end,
an appendix listing important physical properties of a large number of
crystallization systems is included. A selection of design data valid for indus-
trial crystallizers with volumes up to several hundred cubic meters demon-
strates the applicability of the design and scale-up rules.
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To date, the design of crystallizers has not been achievable from first
principles. The reason is very simple: a complex variety of different pro-
cesses occur in crystallizers, such as nucleation, crystal growth, attrition and
agglomeration of crystals, fluid dynamics, and heat and mass transfer. Some
of these processes are not yet well understood although the design and
operation of large-scale crystallizers require reliable knowledge of the
most essential processes. The book presents a survey of the state of the
art and stresses the interrelationships of the essential mechanisms in such
an apparatus. Furthermore, with respect to nucleation and crystal growth,
general approaches have been developed to predict the kinetic rates that are
needed for chemical engineering design and a new chapter on agglomeration
has been added.
Supersaturation is the decisive driving force with respect to the kinetics of
crystallization. Optimal supersaturation is a prerequisite for the economical
production of crystals with a desired size, shape, and purity. The book offers
information on the most suitable supersaturation requirements in labora-
tory and industrial crystallizers. Not only are aspects of cooling and
evaporative crystallization considered, but drowning-out and reaction crys-
tallization are also described in detail. In dealing with precipitation the
complex interrelationships between mixing and product quality are dis-
cussed. A special segment is devoted to the problem of how the process
components of an entire crystallization process can be economically fitted
together. The aspects stressed are always those of production quality; size
distribution, coefficient of variation, crystal shapes and purity, and the
problem of encrustation are considered. One chapter is devoted to the con-
trol of crystallizers and another deals with the role of additives and impu-
rities present in the solution. Crystallization from the melt is described in full
detail, and information is given on how to design and operate the corre-
sponding crystallizers. The book describes the most significant devices for
crystallization from the melt and solidification processes. Process develop-
ment such as high-pressure crystallization and freezing are considered and in
this second edition new results on direct contact cooling crystallization have
been added.
My goal has been to edit a work as homogeneous and practical as pos-
sible. The book is therefore not a mere collection of independent articles
written by several contributors but a coordinated handbook with a single list
of symbols and a unified bibliography. It is divided into 15 chapters to make
it easier to find points of interest. Only simple derivations and equations
absolutely necessary for understanding and for calculation are presented.
The book is based on literature that is available worldwide (especially
references from the United States, Europe, and Japan) and on the direct
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trial sector, and nearly all have spent some time in industrial plants. A few
fundamental chapters were written by scientific researchers at universities.
Because this volume addresses the theory and practice of crystallization, it
should be valuable in both academia and industry.
A. Mersmann
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