Phaeton_Chassis_Design.pdf

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The Phaeton Chassis
Design and Function
Self-Study Program
Course Number 893303
 
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Volkswagen of America, Inc.
Service Training
Printed in U.S.A.
Printed 08/2003
Course Number 893303
©2003 Volkswagen of America, Inc.
All rights reserved. All information contained
in this manual is based on the latest
information available at the time of printing
and is subject to the copyright and other
intellectual property rights of Volkswagen of
America, Inc., its affiliated companies and its
licensors. All rights are reserved to make
changes at any time without notice. No part
of this document may be reproduced,
stored in a retrieval system, or transmitted
in any form or by any means, electronic,
mechanical, photocopying, recording or
otherwise, nor may these materials be
modified or reposted to other sites without
the prior expressed written permission of
the publisher.
All requests for permission to copy and
redistribute information should be referred
to Volkswagen of America, Inc.
Always check Technical Bulletins and the
Volkswagen Worldwide Repair Information
System for information that may supersede
any information included in this booklet.
Trademarks: All brand names and product
names used in this manual are trade names,
service marks, trademarks, or registered
trademarks; and are the property of their
respective owners.
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Table of Contents
Introduction ............................................................................... 1
The Chassis
Front Axle .................................................................................. 4
Front Axle
Rear Axle .................................................................................. 10
Rear Axle for Front-Wheel Drive, Rear Axle for 4Motion
Alignment ................................................................................ 14
Measurement Guidelines
Steering .................................................................................... 16
Steering System Overview, Steering Column,
Servotronic II Variable Effort Power Steering
Brakes ....................................................................................... 30
Brake System Overview, Wheel Brakes,
Foot Parking Brake, Brake Lines and Cables,
Pedal Cluster, Bosch 5.7 Antilock Brake System
Wheels and Tires ..................................................................... 46
Tire Pressure Monitoring
Knowledge Assessment ......................................................... 57
New!
Important/Note!
The Self-Study Program provides you with information
regarding designs and functions.
The Self-Study Program is not a Repair Manual.
For maintenance and repair work, always refer to the
current technical literature.
i
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Introduction
In top form, the Phaeton chassis fulfills
even the most challenging demands on
comfort and driving dynamics.
The Phaeton makes important contributions
to active vehicle safety through several of
its chassis components, including:
• Speed-dependent power-assisted
steering.
• Four-link front suspension.
• Trapezoidal wishbone rear suspension.
• Electronic Stabilization Program (ESP)
with Brake Assist.
SSP277/033
1
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