BMW R1150RT manual.pdf

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Maintenance BMW Integral ABS
R 1150 RT
BMW Motorrad
After Sales
 
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Published by:
© BMW Motorrad
After Sales
UX-VS-2
All rights reserved. Not to be reprinted, translated or duplicated either wholly or in part without prior written
permission.
Errors and omissions excepted; subject to technical amendment.
Produced in Germany 01/01
BMW Motorrad
Maintenance schedule
R 1100 S EVO / R 1150 R / R 1150 RT
Customer
Registration No.
Order No.
Mechanic’s signature
Read the fault code memory with the BMW MoDiTeC
[Integral ABS] perform bleed test with BMW MoDiTeC
Change oil while at regular operating temperature and replace the oil filter element
If the motorcycle is ridden only for short distances or outside temperatures are below 0 °C: at the
latest every 3,000 km (1,800 miles)* )
Change oil in gearbox while at operating temperature
every 2 years* ) at the latest
every
2years
Change oil in rear wheel drive while at operating temperature
if necessary, clean inductive sensor on rear wheel
every 40,000 km (24,000 miles) or at the latest every 2 years* )
40,000
every
2years
Replace fuel filter * )
Normally every 40,000 km (24,000 miles), if fuel is of poor quality every 20,000 km (12,000 miles)
40,000
Check the battery fluid level, if necessary top up with distilled water
Clean and grease battery poles if necessary
Replace intake air filter element
In very dirty and dusty operating conditions, replace every 10,000 km (6,000 miles) or even more
frequently if necessary * )
Replace Poly-V belt * )
Replace the Poly-V belt every 60,000 km (36,000 miles); do not adjust it
60,000
Check brake fluid level at front and rear
Check operation of brake system and freedom from leaks; repair/replace items if necessary * )
Examine brake pads and discs for wear, replace as necessary * )
[Without ABS] change brake fluid every twelve months
[Integral ABS] change bake fluid in wheel circuit every 12 months
[Integral ABS] change brake fluid in control circuit every 2 years* )
every
2years
[Integral ABS] perform bleed test with BMW MoDiTeC
Check clutch fluid level
Change the clutch fluid * )
every 2 years at the latest
every
2years
Check tightness of rear wheel studs
Check rear wheel bearing play by tilting wheel
Check swinging arm bearings (freedom from play), adjust if necessary * )
Grease the side stand pivot
Check function of side stand contact switch
Check condition of spark plugs
Replace spark plugs
Tighten cylinder head nuts
Check/adjust valve clearances
Check that the throttle cable moves freely and is free of kinks and chaffing, replace if necessary * )
Check throttle-cable play
check synchronisation, repair leaks if necessary * )
Final inspection with road safety and functional check:
– Condition of tyres and wheels, tyre pressures
– Lights and signalling equipment, telltale and warning lights, instruments,
– clutch, gearshift mechanism, hand brake and foot brake, steering,
– if necessary, test drive
* )
Order No. 01 71 0 029 614
UX-VS-2, 12.2000
Printed in Germany
Charged as an additional item
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BMW Motorrad
Pre-delivery check
R 1100 S EVO / R 1150 R / R 1150 RT
Customer
Registration No.
BMW
Pre-delivery check
Order No.
Mechanic’s signature
Check the shipping crate for damage
Motorcycle:
– unpack
– install remaining items
– inspect for damage
– check that delivery is complete: Toolkit
On-board literature
Ignition keys
Scope of optional extras
Fill and charge the battery (mark with charging date)
Check engine oil level when cold and correct if necessary.
Check headlight setting and adjust if necessary.
Check tightness of rear wheel studs
(note correct tightening torque)
Check tyre pressures
Fill up with fuel
[Integral ABS] perform bleed test with BMW MoDiTeC
Final inspection as functional check:
– Clutch, gear shift
– Handbrake and foot brake
– Lights and signalling equipment, telltale and warning lights, instruments,
– Check operation of optional extras
– If necessary, test drive
Confirm pre-delivery check in “Service and Technical Booklet”.
Final cleaning
Motorcycle handed over on:
Order No. 01 71 0 029 614
UX-VS-2, 12.2000
Printed in Germany
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BMW Motorrad
Service data
R 1150 RT
Item
Desired value
Unit of measure-
ment/specification
Oil capacities
Engine
(with filter)
3.75 (6.6)
3.50 (6.15)
litres (Imp. pints)
litres (Imp. pints)
[SI 11 048 90]
Engine oil grade: brand-name HD oil
for four-stroke spark-ignition engines,
API classes SE, SF, SG; combination
with CC or CD specification
(without filter)
Transmission Initial filling
approx. 1.0 (1.76)
approx. 0.8 (1.41)
of oil to bottom edge of
filler neck
litres (Imp. pints)
litres (Imp. pints)
Brand-name hypoid gear oil, SAE
class GL 5 SAE 90
litres (Imp. pints)
Brand-name hypoid gear oil, SAE
class GL 5 SAE 90
Oil changes
Rear wheel drive Initial filling/oil change
approx. 0.25 (0.44)
of oil to bottom edge of
filler neck
Valve clearances
measured cold (max. 35 °C/95 °F)
Inlet: 0.15 (0.006)
Exhaust: 0.30 (0.012)
mm (in)
mm (in)
Ignition timing
static setting
adjust at TDC
Spark plugs
Electrode gap
Wear limit
0.8 (0.0315)
1.0 (0.039)
mm (in)
mm (in)
Idle speed
1,100 ±50
rpm
Throttle cable setting
for cold-start (increased idle) speed
for throttle (twistgrip) cable
for divider cable
zero play
approx. 0.5 (0.02)
zero play
mm (in) free travel
Brakes
Colour of identification mark on brake calipers/brake pads, front
Minimum front pad thickness
Minimum rear pad thickness
Minimum front disc thickness
Minimum rear disc thickness
DOT 4 brake fluid
white
1.0 (0.039)
1.0 (0.039) (wear mark)
4.5 (0.177)
4.5 (0.177)
mm (in)
mm (in)
mm (in)
mm (in)
Tyre pressures
depending on load
front: 2.2 – 2.5
(31.9 – 36.26)
rear: 2.5 – 2.9
(36.26 – 42.06)
bar (psi)
bar (psi)
Tightening torques:
Oil filter
Engine oil drain plug
11
32
Nm
Nm
Gearbox oil filler plug
Gearbox oil drain plug
30
30
Nm
Nm
Rear wheel drive oil filler/drain plug
23
Nm
Fuel tank to rear frame
Fuel pump assembly to tank
22
5
Nm
Nm
Poly-V belt preload
Alternator to cover mount
8
20
Nm
Nm
Brake caliper fasteners, front
Brake caliper fasteners, rear
30
40
Nm
Nm
Rear wheel studs
105
Nm
Tightening cylinder heads
Nut
unscrew/20
180
unscrew/40
Nm
° tightening angle
Nm
M 10 screw
Locknut, valve adjusting screw
8
Nm
Cylinder head cover
8
Nm
Spark plugs NGK BKR 7 EKC
25
Nm
Order No. 01 71 0 029 621
UX-VS-2, 11.00
Printed in Germany
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