Renault MM Service Man -- Control Module4.pdf

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Renault Multimedia System Control Box
Multimedia Service Manual
for the Control Module used on the Renault Rear
Seat Entertainment System
Control Module
Part Number 4035241
Part Number 4035241
About this Document
Document no.
30-900-00015
Produced by:
Visteon Technical Service
Operations
Download from:
http://euro.evisteon.com
Remarks
2002-11-28 First Issue
Printed Copies are Uncontrolled.
Printed Copies are Uncontrolled.
30-900-00015 Issued 2002-11-28
CONFIDENTIAL
© Copyright Visteon 2002
Control Module
Issue
http:/euro.evisteon.com
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Service Manual – Renault System
A. Initial Inspection and Test.
1. Read the dealer fault report.
2. Examine the module. Note any bent or missing connector pins or other obvious damage.
3. Plug the module into the test kit and test as follows. Note any faults found.
Step
Procedure
Check that . .
Verification
1
Connect the control module to the test
kit. Plug the output from the DVD into
CN1 (see figure 1) on the control
module. Connect a 12.5 V DC supply to
the permanent and ignition inputs of the
test kit.
The DVD switches on.
Module power
circuits and
regulator.
2
Aim the remote control at TFT screen A
and press 'POWER'
Control, power &
IR. Transmission,
backlight & screen
power supplies to
the TFT monitors
Both TFT screens come on
3
Press 'MENU' on the remote. Navigate
to 'MEDIA SELECT' then press 'ENTER'.
Select DVD and press ENTER again.
The menu appears on TFT A.
Menu chip.
4
Aim the remote at TFT screen B and
select DVD as per step 2 above.
The menu appears on TFT B
Control power to
TFT B
5
Insert a DVD disk into the DVD player.
Check that the DVD displays on
both screens and there is sound on
both channels.
Video and Audio
circuits
6
Aim the controller at TFT A, press Stop,
wait and then press PLAY.
The DVD pauses then continues to
play each time.
7
Aim the controller at TFT B and press
Menu. Press Stop and then PLAY as
above.
IR coms
10
Plug the DVD output into CN2. Use the
remote to select AUX 1 on both screens.
The picture from the DVD appears
on TFT A and TFT B as each
selection is made and there is sound
on both channels.
Menu chip, TFT
screens
11
Plug the DVD output into CN3. Use the
remote to select AUX 2 on both screens.
17
With the remote aimed at Screen A
select COLOUR on the DISPLAY menu.
Colour scale appears on screen
Colour adjustment
18
Vary intensity from high to low colour.
Set back to mid-range.
Colour changes from black & white
to extreme colour.
19
Select BRIGHTNESS. Vary intensity from
high to low then to mid-range.
Brightness changes from dark to
bright.
Brightness
adjustment
20
Select CONTRAST. Vary intensity from
high to low contrast then back to
midrange.
Contrast changes from diffuse to
sharp.
Contrast
adjustment
21
Press the OFF button on the remote.
Screens become dark, picture and
illumination ceases.
Power switching
22
Turn off the ignition switch
After 5 min the power switches off.
Auto-off feature
23
Unplug the control module.
4. If the unit is faulty proceed to the next step.
30-900-00015 Issued 2002-11-28
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© Copyright Visteon 2002
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Service Manual – Renault System
B Opening the Control Module
static
precautions when handling the PCB.
static
precautions when handling the PCB.
4
3
2
1
CN3
8
CN4
CN2
6
7
CN1
5
Figure 1 Control Module Housing
1. Loosen screws 1 to 4 and remove the control box lid.
2. Remove screws 5 to 8. and separate the PCB from the control box base.
3. Visually inspect the components for obvious signs of mechanical or electrical damage.
4. Proceed to section C.
30-900-00015 Issued 2002-11-28
Page 3 of 19
© Copyright Visteon 2002
CAUTION: Observe anti
CAUTION: Observe anti-static
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Service Manual – Renault System
C. Diagnosis and Repair.
1. Connect the open control module to the test kit.
2. Connect the 12.5 V power supplies to the test kit.
3. Compare the symptoms observed under A. Initial Inspection and Test with the symptoms
listed below to locate the components likely to be faulty and effect the necessary repairs.
Symptom
Investigation
Corrective Action
Media device such
as DVD or TV
missing from OSD
Menu
Check for <1 V at IC1
pin11,12
If OK go to next line
Replace IC1.
Power OFF supply for
5 Seconds
Repower system and recheck fault.
Media Device
Switching OFF/ON
continuously,
video signal
present
Check for <0.5 V
TR3 collector
If OK go to next line
Check TR3, D1, IC1, C3, C26,
C36, C37 in turn. Replace faulty
components.
IC11 defective
Replace IC 11.
Audio Fault
No sound both
left and right
Check Audio route in
logical manner
IC7/19 > IC1 >
IC2/5 > IC3/4
If OK go to next line
Replace faulty components.
Video OK?
Check as No Colour / poor /no image – NO audio OSD OK
– See "Image Faults" below.
If OK go to next line.
Check IC1, IC3, IC4.defect -
Replace defective components.
Symptom
Investigation
Corrective Action
Power Faults
No Power / No
LCD
Check 12 V on F1
If OK go to next line
F1 Defect - check for S/C on
output. Replace defective
components.
Check 5 V/12 V IC
17
If OK go to next line
IC 17/D3 Defective or S/C on
output. Replace defective
components.
Check IR sig. on
IC11 pin 8
If OK go to next line
Check IC12/13/14. Replace
defective components.
Check Xtal sig. on IC
11pin 6, 7
If OK go to next line
XTAL or IC11 Defect. Replace
defective components.
Check < 0.6 V IC
11tPin 2
If OK go to next line
TR6 defect IC11 Defect. Replace
defective components.
Check 5 V IC 16 Pin
2
If OK go to next line
TR6 defect, IC16. Replace
defective components.
Check for PCB damaged pins . Replace defective components.
30-900-00015 Issued 2002-11-28
Page 4 of 19
© Copyright Visteon 2002
Symptom
Symptom
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Service Manual – Renault System
Symptom
Investigation
Corrective Action
Image Faults
LCDs on.
No OSD on one
LCD
Is color image shown
on LCD?
If yes go to next line
TR1/2, IC8 Defective CN4
damaged. Replace defective
components.
LCDs on.
No OSD on both
LCDs
Check Waveform
IC11 Pin 9,10
If OK go to next line
IC11 Defect - eeprom corrupt.
Replace defective components.
Check Waveform
IC8, 9 Pin 7
If OK go to next line
IC 8/9 Defect. Replace defective
components.
CN4 damaged - Check For PCB Damage. -Replace defective components.
Check Waveform IC1
pin 1/8
No colour, poor
/no image – No
audio, OSD OK
If OK go to next line
CN1/2 / test Media / looms.
Replace defective components.
Check 9V IC18 pin 3 If OK go to next line
IC18 Defect - check for S/C on
O/P. Replace defective
components.
Check Waveform IC1
pin 33/34
If OK suspect Defective IC / inspect soldering or PCB
damage. Replace defective components.
No colour, poor
/no image – audio
OK:
All 3 Inputs, one
or both LCDs
Is OSD OK?
If OK go to next line
Go to image Faults – No OSD
above.
Check Waveform IC1
pin 1,8,15
If OK go to next line
IC v / defect IC1 x S/C. Replace
defective components.
Check Waveform IC1
pin 44,53
If OK go to next line
Defect IC1, C26/36/37-PCB
O/C. Replace defective
components.
Check Waveform
IC10 pin 7,8
If OK go to next line
IC10 Defect Replace defective
component.
Check Waveform
CN4 pin 8/18
If OK go to next line
R35, 36 – PCB Defect. Replace
defective components.
Check Correct Values R35/36 - Reg supplies 5/12/Gnd.
No colour, poor
/no image – audio
OK.
One input, both
LCDs
Check Waveform
CN1/2/3 pin7
If OK go to next line
Check connector / test
Media/looms. Replace defective
components.
Check Waveform IC1
pin 44, 53
If OK go to next line
Defect IC1, C26/36/37-PCB
O/C. Replace defective
components.
Check Waveform
IC10 7, 8
If OK go to next line
Recheck Fault symptoms
Check test looms
Check Reg supplies 5/9/12/Gnd. Replace defective
components.
30-900-00015 Issued 2002-11-28
Page 5 of 19
© Copyright Visteon 2002
Symptom
Image Faults
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